Ford Mustang (1999-2004) Service Manual: Fuel Injectors
Material
Item | Specification |
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent | WSS-M2C153- H |
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel pressure must be relieved. Failure to follow these instructions may result in personal injury
1. Remove the supply manifold. For additional information, refer to Supply Manifold in this section.
2. Remove the six fuel injectors from the supply manifold.
3. CAUTION: The retaining clip must be in the upper groove on the injector or the injector may become loose.
NOTE: Inspect the two O-rings from each fuel injector. Install new O-rings as needed.
NOTE: Lubricate the new O-rings with clean engine oil to aid installation.
To install, reverse the removal procedure.
Throttle Body
Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...Fuel Charging Wiring Harness
Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...Other materials:
Reservoir
Removal
WARNING: Brake fluid contains polyglycol ethers and polyglycols.
Avoid contact with
eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes,
flush eyes with
running water for 15 minutes. Get medical attention if irritation persi ...
Removal
1. Disconnect the electrical connectors from the EGR vacuum regulator
solenoid, the
supercharger bypass vacuum solenoid, and the differential pressure
feedback EGR system.
2. Disconnect the vacuum hoses from the differential pressure feedback EGR
sy ...
Assembly
1. Lubricate the differential side gear thrust washers and the differential
side gear journals, and
assemble the washers to the gears.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equivalent
meeting
Ford specification WSP-M2C197-A.
2. Lub ...