Ford Mustang (1999-2004) Service Manual: Piston - Selection
NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
1. Select a piston size based on the cylinder bore.
2. NOTE: For precision fit, new pistons are divided into three categories within each size range based on their relative position within the range. A paint spot on the new pistons indicates the position within the size range.
Choose the piston with the correct paint color.
- Refer to the appropriate section in Group for the procedure
Piston - Pin to Bore Diameter
1. WARNING: Cover the end of the pin bore with a hand or shop rag when
removing
the retainer ring, since it has a tendency to spring out. Wear eye protection.
NOTE: Piston and piston pins are a matc ...
Piston - Ring End Gap
CAUTION: Use care when fitting piston rings to avoid possible damage to
the piston ring
or the cylinder bore.
CAUTION: Piston rings should not be transferred from one piston to another.
NOTE: Cylin ...
Other materials:
Brake Caliper Support Bracket
Removal
1. Raise and support the vehicle.
2. Remove the tire and wheel assembly.
3. CAUTION: Do not allow the rear disc brake caliper (2552) to
hang from the rear
wheel brake hose (2A442)
Remove the rear disc brake caliper bolts and position the ...
Lock Cylinder - Door
Removal
1. NOTE: Individual lock cylinders are repaired by discarding the
inoperative cylinder and building
a new lock cylinder using the appropriate lock repair package. The lock
repair package includes
a detailed instruction sheet to build the ne ...
Automatic Transaxle/Transmission
General Specifications
a - MERCON V is not interchangeable at this time with the current MERCON
fluids. Check the
transmission fluid level indicator to determine the correct fluid and refer to
the Workshop/Owner
publication to determine the correct service ...