Ford Mustang (1999-2004) Service Manual: Piston - Ring End Gap
CAUTION: Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore.
CAUTION: Piston rings should not be transferred from one piston to another.
NOTE: Cylinder bore must be within specification for taper and out-of-round.
1. Use a piston without rings to push a piston ring in a cylinder to the bottom of ring travel.
2. Use a feeler gauge to measure the top piston ring end gap and the second piston ring end gap.
- Refer to the appropriate section in Group for the procedure.
Piston - Selection
NOTE: The cylinder bore must be within the specifications for
taper and out-of-round before fitting a
piston.
1. Select a piston size based on the cylinder bore.
2. NOTE: For precision fit, new ...
Piston - Ring-to-Groove Clearance
1. Inspect the piston for ring land damage or accelerated wear.
2. Measure the piston ring-to-groove clearance.
Refer to the appropriate section in Group for the procedure.
If out of specifica ...
Other materials:
Speed Control (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 31 , Speed Control for schematic and connector
information.
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent
diagnostic tool
7 ...
Exhaust Gas Recirculation (EGR) Valve
Removal and Installation
NOTE: The 4.6L, 2V is shown. The 3.8L is similar.
1. Disconnect the vacuum hose.
2. Disconnect the EGR tube from the EGR valve.
3. Remove the two bolts, the EGR valve and the gasket.
4. NOTE: Install a new gasket.
To install, ...
Exhaust Manifold - LH
Removal
1. Raise and support the vehicle. For additional information, refer to
Section.
2. Remove the LH exhaust manifold flange nuts.
3. Remove the RH exhaust manifold flange nuts.
4. Lower the vehicle.
5. NOTE: Discard the exhaust manifold gasket.
...
