Ford Mustang (1999-2004) Service Manual: Fuel Line Fittings - Push Connect

Special Tool(s)

Disconnect Tool, Spring Lock Coupling 310-S039 (T90T-9550-S)

Material

Item Specification
SAE 5W-20 Super Premium Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disconnect

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before servicing or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing personal injury or a fire hazard.

1. Relieve the fuel system pressure. For additional information, refer to Pressure Relief in this section.

2. Disconnect the safety clip from the male hose.

Fuel Line Fittings - Push Connect

3. Install the Fuel Line Disconnect Set and push into the fitting.

Fuel Line Fittings - Push Connect

4. Separate the fittings.

  • Clean and inspect the fittings for damage.

Fuel Line Fittings - Push Connect

Connect

1. NOTE: Lubricate the tube end with clean engine oil to ease assembly.

Connect the fitting.

  • Align the tube to the fitting and push until you hear a click.

Fuel Line Fittings - Push Connect

2. Pull on the fitting to make sure it is fully engaged, then install the safety clip.

Fuel Line Fittings - Push Connect

    Spring Lock Couplings
    Special Tool(s) Disconnect Tool, Spring Lock Coupling (3/8 inch yellow) 310-D004 (D87L-9280-A) or equivalent Disconnect Tool, Spring Lock Coupling (1/2 inch green) 310 ...

    Fittings - R-Clip
    Material Item Specification SAE 5W-20 Super Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disconnect WARNING: Do not smoke or carry lighted tobacco ...

    Other materials:

    Removal
    WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury ...

    General Maintenance Information
    NOTE: This is a generic maintenance schedule for all Ford, Lincoln and Mercury vehicles. There may be items listed that do not apply to all vehicles. The Normal Schedule applies to operation of the vehicle under typical, everyday driving conditions. The ma ...

    Throttle Position (TP) Sensor
    Removal NOTE: The 3.8L engine is shown; the 4.6L (2V) is similar. 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the throttle position (TP) sensor. Disconnect the connector. Remove the screws, ...