Ford Mustang (1999-2004) Service Manual: Spring Lock Couplings
Special Tool(s)
Disconnect Tool, Spring Lock Coupling (3/8 inch yellow) 310-D004 (D87L-9280-A) or equivalent | |
Disconnect Tool, Spring Lock Coupling (1/2 inch green) 310-D005 (D87L-9280-B) or equivalent |
Material
Item | Specification |
SAE 5W-20 Super Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent | WSS-M2C153- H |
Disconnect
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before servicing or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing personal injury or a fire hazard.
1. Relieve the fuel system pressure. For additional information, refer to Pressure Relief in this section.
2. Remove the fuel tube clip.
3. Install the Spring Lock Coupler Tool.
4. Close and push the Spring Lock Coupler Tool into the open side of the cage.
5. Separate the fitting.
6. Remove the Spring Lock Coupler Tool.
Connect
1. NOTE: Inspect and clean both the coupling ends. Lubricate the O-ring seals with clean engine oil.
Connect the fitting.
- Pull on the fitting to make sure it is fully engaged.
- Install the safety clip.
Fuel Tank Draining
Special Tool(s) Fuel Storage Tanker 164-R3202 or equivalent Fuel Tank Drain Hose 310-F013 WARNING: Do not smoke or carry lighted tobacco or an open flame of any type whe ...Fuel Line Fittings - Push Connect
Special Tool(s) Disconnect Tool, Spring Lock Coupling 310-S039 (T90T-9550-S) Material Item Specification SAE 5W-20 Super Premium Blend Motor Oil XO-5W20-QSP or equiv ...Other materials:
Exhaust Manifold to Exhaust Gas Recirculation (EGR)
Valve Tube
Removal and Installation
NOTE: 3.8L shown, 4.6L (2V) similar.
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Disconnect the exhaust gas recirculation (EGR) valve tube from the
exhaust manifold.
3. Remove the differential feedback exhaust ga ...
Air Distribution
NOTE: The air distribution system of this vehicle cannot be equipped
with a cabin air filter.
There are two sources of air available to the air distribution system:
outside air
recirculated air
Recirculated air is only used during MAX A/C.
Air distribut ...
Shift Point Road Test
This test verifies that the shift control system is operating
correctly.
1. Bring engine and transmission up to normal operating temperature.
2. Operate vehicle with transmission range selector lever in (D)
position.
3. NOTE: Shift speed ranges a ...