Ford Mustang (1999-2004) Service Manual: Spring Lock Couplings

Special Tool(s)

Disconnect Tool, Spring Lock Coupling (3/8 inch yellow) 310-D004 (D87L-9280-A) or equivalent
Disconnect Tool, Spring Lock Coupling (1/2 inch green) 310-D005 (D87L-9280-B) or equivalent

Material

Item Specification
SAE 5W-20 Super Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disconnect

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before servicing or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing personal injury or a fire hazard.

1. Relieve the fuel system pressure. For additional information, refer to Pressure Relief in this section.

2. Remove the fuel tube clip.

Spring Lock Couplings

3. Install the Spring Lock Coupler Tool.

Spring Lock Couplings

4. Close and push the Spring Lock Coupler Tool into the open side of the cage.

Spring Lock Couplings

5. Separate the fitting.

Spring Lock Couplings

6. Remove the Spring Lock Coupler Tool.

Spring Lock Couplings

Connect

1. NOTE: Inspect and clean both the coupling ends. Lubricate the O-ring seals with clean engine oil.

Connect the fitting.

  • Pull on the fitting to make sure it is fully engaged.
  • Install the safety clip.

Spring Lock Couplings

    Fuel Tank Draining
    Special Tool(s) Fuel Storage Tanker 164-R3202 or equivalent Fuel Tank Drain Hose 310-F013 WARNING: Do not smoke or carry lighted tobacco or an open flame of any type whe ...

    Fuel Line Fittings - Push Connect
    Special Tool(s) Disconnect Tool, Spring Lock Coupling 310-S039 (T90T-9550-S) Material Item Specification SAE 5W-20 Super Premium Blend Motor Oil XO-5W20-QSP or equiv ...

    Other materials:

    Stoplamps
    Refer to Wiring Diagrams Cell 90 , Turn/Stop/Hazard Lamps for schematic and connector information. Special Tool(s) 73III Automotive Meter or equivalent 105-R0057 Inspection and Verification 1. Verify the customer concerns. 2. Visually ...

    Windshield washers
    Note: Do not operate the wipers on a dry windshield. This may scratch the glass, damage the wiper blades or cause the wiper motor to burn out. Always use the windshield washer before wiping a dry windshield. Note: Do not operate the washer when the washer re ...

    Engine - 3.8L
    General Specifications a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid. Torque Specifications a - Refer to the procedure in this section b - Advance one-half turn aft ...