Ford Mustang (1999-2004) Service Manual: Halfshaft Joint

Special Tool(s)

Driver 205-199 (T83T-3132-A1)
Hub Bearing Cup Replacer 205-147 (T80T-4000-P)
Sensing Ring Replacer 206-041 (T89P-20202-A)

Disassembly

1. CAUTION: Do not disassemble the halfshaft assembly. Install a new assembly if worn or damaged.

Remove the halfshaft from the vehicle. For additional information, refer to Halfshaft in this section.

2. If necessary, remove the dust seal assembly (2217).

1. Tap uniformly around the dust seal assembly.

2. Slide the dust seal assembly from the shaft.

Halfshaft Joint

3. Using a suitable bearing plate and a press, remove the rear brake anti-lock sensor indicator, if necessary.

Halfshaft Joint

Assembly

1. Using the special tool and a hammer, install the new dust seal assembly, if removed.

Halfshaft Joint

2. CAUTION: Place only the inboard CV joint outer race land on the bearing plate. Do not press against any other portion of the outer race or damage will occur.

If removed, using the special tools, the bearing plate and a suitable press, seat the rear brake anti-lock sensor indicator against the inboard CV joint housing.

Halfshaft Joint

3. Install the halfshaft in the vehicle. For additional information, refer to Halfshaft in this section.

 

    Installation
    1. NOTE: This procedure applies to both the LH and RH halfshafts. Install a new driveshaft bearing retainer circlip. 2. Remove the special tool. 3. CAUTION: Differential seal damage will occur if i ...

    Other materials:

    Removal
    CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number or an equivalent part must be installed, if installat ...

    Pinpoint Tests
    The pinpoint tests are a step-by-step diagnostic process designed to determine the cause of a condition. It may not always be necessary to follow a pinpoint test to its conclusion. Carry out only the steps necessary to correct the condition. Then, test the s ...

    Assembly
    1. Lubricate the differential side gear thrust washers and the differential side gear journals, and assemble the washers to the gears. Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equivalent meeting Ford specification WSP-M2C197-A. 2. Lub ...