Ford Mustang (1999-2004) Service Manual: Halfshaft Joint

Special Tool(s)

Driver 205-199 (T83T-3132-A1)
Hub Bearing Cup Replacer 205-147 (T80T-4000-P)
Sensing Ring Replacer 206-041 (T89P-20202-A)

Disassembly

1. CAUTION: Do not disassemble the halfshaft assembly. Install a new assembly if worn or damaged.

Remove the halfshaft from the vehicle. For additional information, refer to Halfshaft in this section.

2. If necessary, remove the dust seal assembly (2217).

1. Tap uniformly around the dust seal assembly.

2. Slide the dust seal assembly from the shaft.

Halfshaft Joint

3. Using a suitable bearing plate and a press, remove the rear brake anti-lock sensor indicator, if necessary.

Halfshaft Joint

Assembly

1. Using the special tool and a hammer, install the new dust seal assembly, if removed.

Halfshaft Joint

2. CAUTION: Place only the inboard CV joint outer race land on the bearing plate. Do not press against any other portion of the outer race or damage will occur.

If removed, using the special tools, the bearing plate and a suitable press, seat the rear brake anti-lock sensor indicator against the inboard CV joint housing.

Halfshaft Joint

3. Install the halfshaft in the vehicle. For additional information, refer to Halfshaft in this section.

 

    Installation
    1. NOTE: This procedure applies to both the LH and RH halfshafts. Install a new driveshaft bearing retainer circlip. 2. Remove the special tool. 3. CAUTION: Differential seal damage will occur if i ...

    Other materials:

    Engine (Assembly)
    Special Tool(s) Slide Hammer 307-005 (T59L-100-B) Remover Adapter, Vibration Damper 303-176 (T82L-6316-B) Installer, Crankshaft Front Seal 303-474 (T94P-6701-AH) Replacer, Steering Pump Pulley 211-009 ...

    Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube
    Removal and Installation NOTE: 3.8L shown, 4.6L (2V) similar. 1. With the vehicle in NEUTRAL, position it on a hoist. 2. Disconnect the exhaust gas recirculation (EGR) valve tube from the exhaust manifold. 3. Remove the differential feedback exhaust ga ...

    Crankshaft Runout
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. NOTE: Crankshaft main bearing journals must be within specifications before checking runout. Use the Dial Indicator Gauge with Holding Fixtur ...