Ford Mustang (1999-2004) Service Manual: Heater Core Backflushing

Special Tool(s)

Flush Kit 164-R3658 or equivalent

Drain Kit 164-R3662 or equivalent

Material

Item Specification
Motorcraft Premium Cooling System Flush VC-1 or equivalent ESR-M14P7-A
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1

1. WARNING: Never remove the pressure relief cap while the engine is operating or when the cooling system is hot. Failure to follow these instructions can result in damage to the cooling system or engine or personal injury. To avoid having scalding hot coolant or steam blow out of the degas bottle when removing the pressure relief cap, wait until the engine is cooled, then wrap a thick cloth around the pressure relief cap and turn it slowly. Step back while the pressure is released from the cooling system. When you are sure all the pressure has been released, turn and remove the pressure relief cap (still with a cloth).

Once pressure is released, remove the pressure relief cap.

2. Partially drain the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

3. NOTE: For additional information, refer to the cooling system flusher manufacturer's operating instructions for particular vehicle hook-up.

Use an appropriate cooling system flusher to backflush the heater core. Use Motorcraft Cooling System Flush VC-1 or equivalent meeting Ford specification ESR-M14P7-A. Flush with water thoroughly after using VC-1 or equivalent prior to refilling the cooling system 4. Fill the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

    Engine and Radiator Flushing
    Special Tool(s) Coolant System Drain/Flush/Fill 164-R3673 or equivalent Flush Kit 164-R3658 or equivalent Drain Kit 164-R3662 or equivalent Material ...

    Thermostat - 3.8L
    Material Item Specification Gasket Adhesive TA-6 or equivalent WSS-M2G408- A Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51 ...

    Other materials:

    Trailer towing
    WARNING: Do not exceed the GVWR or the GAWR specified on the certification label. WARNING: Towing trailers beyond the maximum recommended gross trailer weight exceeds the limit of your vehicle and could result in engine damage, transmission damage, structural ...

    Piston
    Material Item Specification Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disassembly 1. Press the piston pin out of the connecting rod and piston assembly. 2. Remove the connecting rod from the piston. 3. ...

    Component Tests
    Brake Booster 1. Check the hydraulic brake system for leaks or insufficient fluid. 2. With the transmission (7003) in NEUTRAL, stop the engine (6007) and apply the parking brake control (2780). Apply the brake pedal several times to exhaust all va ...