Ford Mustang (1999-2004) Service Manual: Hose

Special Tool(s)

Installer Set, Teflon Seal 211-D027 (D90P-3517-A) or equivalent

Removal and Installation

CAUTION: While servicing the power steering system, make sure to plug all open hoses, line fittings, and fluid ports to prevent the entry of contaminants or premature failure of the power steering components can result.

1. Refer to the System View illustration in Description and Operation for the hose routing and retention points.

2. When connecting a fitting with a seal ring, a new seal ring must be installed.

  • The special tool is used to install the return line connector seal and the pressure line connector seal.

Hose

3. Fill, purge and leak check the system.

    Pulley - CIII Pump
    Special Tool(s) Pump Pulley Replacer 211-185 (T91P-3A733-A) Pump Pulley Remover 211-016 (T69L-10300-B) Removal 1. Remove the drive belt. 2. Raise and support the vehicle. 3 ...

    Cooler - Fluid
    Removal 1. Raise and support the vehicle. 2. Disconnect the power steering hoses. 3. Remove the bolt and routing bracket. 4. Remove the bolts and the power steering fluid cooler. Installatio ...

    Other materials:

    Assembly
    1. Lubricate the differential side gear thrust washers and the differential side gear journals, and assemble the washers to the gears. Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equivalent meeting Ford specification WSP-M2C197-A. 2. Lub ...

    Condenser Core
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: If an A/C condenser core leak is suspected, the A/C condenser core must be l ...

    Pinpoint Tests
    PINPOINT TEST A: THE CONTROL ILLUMINATION IS INOPERATIVE Test Step Result / Action to Take A1 CHECK PARKING LAMPS YesPlace the headlamp switch in the OFF position. GO to A2 . No REFER to Section. Place the headlamp switch ...