Ford Mustang (1999-2004) Service Manual: Ignition Switch Lock Cylinder - Non-Functional
Removal and Installation
1. NOTE: Make sure the front wheels are in the straight-ahead position.
Disconnect the battery ground cable (14301) and wait at least one minute to allow the depletion of the restraint system backup power supply.
2. WARNING: To avoid the risk of serious personal injury, read and follow all warnings, cautions, notes and instructions in the deactivation procedure.
Deactivate the supplemental restraint system (SRS). For additional information, refer to Supplemental Restraint System (SRS) Deactivation and Reactivation in this section.
3. WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions, notes and instructions in the steering wheel removal and installation procedure.
Remove the steering wheel assembly. For additional information, refer to Wheel in this section.
4. Twist off the cap from the ignition switch cylinder.
5. NOTE: The lock cylinder is repaired by discarding the inoperative lock cylinder and building a new lock cylinder using the appropriate lock repair package (F85Z-11582-AA). The lock repair package includes a detailed instruction sheet to build the new lock cylinder to the current key code of the vehicle.
Remove the ignition switch lock cylinder.
- Use a 1/8-inch diameter drill bit to drill out the lock cylinder retaining pin.
- Use a 3/8-inch drill bit to drill down the middle of the ignition lock key slot until the ignition switch lock cylinder breaks loose.
- Remove and discard the ignition switch lock cylinder and clean the drill shavings from the steering column.
6. Remove the bearing retainer.
7. Remove the bearing and gear.
- Thoroughly clean all drill shavings from the steering column and inspect it for damage.
8. To install, reverse the removal procedure.
- Install a new ignition switch lock cylinder.
- Verify ignition switch lock cylinder operation.
9. WARNING: To avoid the risk of serious personal injury, read and follow all warnings, cautions, notes and instructions in the reactivation procedure.
Reactivate the supplemental restraint system (SRS). For additional information, refer to Supplemental Restraint System (SRS) Deactivation and Reactivation in this section.
Ignition Switch Lock Cylinder - Functional
Removal and Installation
1. Disconnect the battery ground cable.
2. Remove the ignition switch lock cylinder (11582).
1. Insert the ignition key and turn to the RUN position.
2. Using a 1/8-in ...
Wheel
Removal and Installation
1. Disconnect the battery ground cable (14301) and wait at least one minute
to allow the depletion
of the restraint system backup power supply.
2. Turn the steering wheel ...
Other materials:
Refueling
WARNING: Fuel vapor burns violently and a fuel fire can cause
severe injuries. To help avoid injuries to you and others:
• Read and follow all the instructions on the pump island.
• Turn off your engine when you are refueling.
• Do not smoke if you are n ...
Component Tests
Heater Core
WARNING: Carbon monoxide gas is colorless, odorless and dangerous.
If it is necessary
to operate the engine with the vehicle in a closed area such as a garage,
always use an exhaust
collector to vent the exhaust gases outside the closed area ...
Washer fluid check
WARNING: If you operate your vehicle in temperatures below
40°F (5°C), use washer fluid with antifreeze protection. Failure
to use washer fluid with antifreeze protection in cold weather could
result in impaired windshield vision and increase the risk of inj ...