Ford Mustang (1999-2004) Service Manual: Ignition Switch Lock Cylinder - Non-Functional
Removal and Installation
1. NOTE: Make sure the front wheels are in the straight-ahead position.
Disconnect the battery ground cable (14301) and wait at least one minute to allow the depletion of the restraint system backup power supply.
2. WARNING: To avoid the risk of serious personal injury, read and follow all warnings, cautions, notes and instructions in the deactivation procedure.
Deactivate the supplemental restraint system (SRS). For additional information, refer to Supplemental Restraint System (SRS) Deactivation and Reactivation in this section.
3. WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions, notes and instructions in the steering wheel removal and installation procedure.
Remove the steering wheel assembly. For additional information, refer to Wheel in this section.
4. Twist off the cap from the ignition switch cylinder.
5. NOTE: The lock cylinder is repaired by discarding the inoperative lock cylinder and building a new lock cylinder using the appropriate lock repair package (F85Z-11582-AA). The lock repair package includes a detailed instruction sheet to build the new lock cylinder to the current key code of the vehicle.
Remove the ignition switch lock cylinder.
- Use a 1/8-inch diameter drill bit to drill out the lock cylinder retaining pin.
- Use a 3/8-inch drill bit to drill down the middle of the ignition lock key slot until the ignition switch lock cylinder breaks loose.
- Remove and discard the ignition switch lock cylinder and clean the drill shavings from the steering column.
6. Remove the bearing retainer.
7. Remove the bearing and gear.
- Thoroughly clean all drill shavings from the steering column and inspect it for damage.
8. To install, reverse the removal procedure.
- Install a new ignition switch lock cylinder.
- Verify ignition switch lock cylinder operation.
9. WARNING: To avoid the risk of serious personal injury, read and follow all warnings, cautions, notes and instructions in the reactivation procedure.
Reactivate the supplemental restraint system (SRS). For additional information, refer to Supplemental Restraint System (SRS) Deactivation and Reactivation in this section.
Ignition Switch Lock Cylinder - Functional
Removal and Installation
1. Disconnect the battery ground cable.
2. Remove the ignition switch lock cylinder (11582).
1. Insert the ignition key and turn to the RUN position.
2. Using a 1/8-in ...
Wheel
Removal and Installation
1. Disconnect the battery ground cable (14301) and wait at least one minute
to allow the depletion
of the restraint system backup power supply.
2. Turn the steering wheel ...
Other materials:
Camshaft End Play - Push Rod Engines
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
1. Remove the valve tappets. Refer to the appropriate section in Group 303
for the procedure.
2. Use a Dial Indicator Gauge with Holding Fixture ...
Control Valve
Removal
1. Disconnect the brake tubes.
2. Remove the brake fluid control valve bracket nut.
Installation
1. To install, reverse the removal procedure.
...
Piston - Pin Diameter
1. Measure the piston pin diameter in two directions at the points shown.
Verify the diameter is
within specification.
Refer to the appropriate section in Group for the procedure.
If out of specification, install new components as necessary. Refer
...