Ford Mustang (1999-2004) Service Manual: Installation

1. NOTE: Inspect the spring insulators for wear or damage. Install new spring insulators if necessary.

Make sure the spring insulators are correctly installed on the springs.

Spring - Cobra

2. Install the springs.

1. Position the springs.

2. Raise the subframe using the special tool 014-00765.

Spring - Cobra

3. Install new bolts.

Spring - Cobra

4. Remove and discard the subframe front bolts.

Spring - Cobra

5. Install new bolts and nuts. Tighten the bolts.

Spring - Cobra

6. Remove the special tool 014-00765.

7. Support the lower suspension arm and bushings with jack stands.

8. CAUTION: Make sure the hardened washer is installed between the lower suspension arm and bushing and the shock absorber. Failure to do so can result in damage and failure of the lower suspension arm and bushing.

Connect the shock absorbers to the lower suspension arm and bushing and install new bolts and nuts.

Spring - Cobra

9. Clip the ABS sensor wires to the subframe.

Spring - Cobra

10. Install the ABS sensors and the bolts.

Spring - Cobra

11. Connect the rear brake lines and install the bolts.

Spring - Cobra

12. Connect the parking brake cable and conduits to the lower suspension arm and bushings and install the bolts.

Spring - Cobra

13. Connect the parking brake cable and conduits to the knuckles.

Spring - Cobra

14. Connect the parking brake cable and conduits to the rear brake calipers and install the clips.

Spring - Cobra

15. Connect the parking brake cable and conduit to the parking brake levers.

Spring - Cobra

16. Install the driveshaft.

17. Install both mufflers.

18. Install both wheel and tire assemblies.

19. Remove the jack stand from the No. 1 crossmember.

20. Bleed the brake system.

21. Check wheel alignment. Adjust if necessary.

    Removal
    CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part ...

    Shock Absorber
    Removal WARNING: All vehicles are equipped with gas pressurized shock absorbers which will extend unassisted. Do not apply heat or flame to the shock absorbers during removal or component servicing. ...

    Other materials:

    Steering Column (Description and Operation)
      NOTE: All fasteners are important because they can affect the performance of vital parts and systems. Incorrect installation of the fasteners can result in major repair expenses. They must be installed new with fasteners of the same part number ...

    Removal
    WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury ...

    Pinpoint Tests
    CAUTION: Before removing and installing the GEM or its connectors, disconnect the battery. Failure to follow this caution will result in the GEM storing many erroneous DTCs and it may exhibit erratic operation after installation. CAUTION: Be careful when pr ...