Ford Mustang (1999-2004) Service Manual: Installation

1. Apply silicone gasket and sealant in the locations shown.

Engine Front Cover

2. Install the engine front cover.

Engine Front Cover

 

Engine Front Cover

3. Install the belt idler pulleys and the bolts.

Engine Front Cover

4. Connect the CMP sensor electrical connector.

Engine Front Cover

5. Raise the vehicle.

6. Install the crankshaft front oil seal. For additional information, refer to Crankshaft Front Oil Seal in this section.

7. Tighten the four oil pan bolts in the sequence shown.

  • Stage 1: Tighten to 2 Nm (18 lb-in).
  • Stage 2: Tighten to 20 Nm (15 lb-ft).
  • Stage 3: Tighten an additional 60 degrees.

Engine Front Cover

8. Install the drain plug.

Engine Front Cover

9. Position the power steering reservoir and install the bolts.

Engine Front Cover

10. Connect the CKP sensor electrical connector.

Engine Front Cover

11. Position the A/C muffler and tighten the nut.

Engine Front Cover

12. Install the power steering pump and the bolts.

Engine Front Cover

13. Position the battery cable and install the two nuts.

Engine Front Cover

14. Install the crankshaft pulley. For additional information, refer to Crankshaft Pulley in this section.

15. Install the water pump pulley and the bolts.

Engine Front Cover

16. Install the cooling fan.

17. Install the accessory drive belt. For additional information, refer to Section

18. Install the valve covers. For additional information, refer to Valve Cover RH and Valve Cover LH in this section.

19. Position the radio ignition interference capacitors and install the nuts.

Engine Front Cover

20. Fill the crankcase with clean engine oil.

    Removal
    1. Remove the nuts and position the radio ignition interference capacitors aside. 2. Remove the valve covers. For additional information, refer to Valve Cover RH and Valve Cover LH in this section ...

    Timing Drive Components
    Special Tool(s) Compressor, Valve Spring 303-567 (T97P-6565-AH) Holding Tool, Crankshaft 303-448 (T93P-6303-A) Aligner, Camshaft Position 303-557 (T96T-6256-B) ...

    Other materials:

    Synchronizers
    Disassembly NOTE: This procedure applies to all synchronizer assemblies (7124). The synchronizers are slightly different in design. Notation is made where procedural differences occur. 1. On the third/fourth speed synchronizer and the fifth speed synchr ...

    Brake Caliper Anchor Plate
    Removal 1. Remove the pads. For additional information, refer to Pads in this section. 2. Remove the anchor plate (2B292). 1. Remove and discard the anchor plate bolts. 2. Remove the anchor plate. Installation 1. CAUTION: Use correct t ...

    Driveline System - General Information
    Driveline Angles @ Curb Specifications All driveshaft and pinion angles point downward. General Specifications a: Service refill capacities are determined by filling the axle 6.3 mm (0.25 in [1/4 in]) to 14.3 mm (0.57 in [5/16 in]) below the bottom of the ...