Ford Mustang (1999-2004) Service Manual: Engine - 4.6L (2V)
General Specifications
a - With installation of a new filter.
b - Distance front edge of bearing is installed below front face of cylinder block.
c - Time necessary for plunger to leak down 1.6 mm of travel with 222 N force and leak down fluid in tappet.
d - Measured at 31.5 mm from top of block. Measured at 43 mm from top of piston, at 90 degrees to the piston pin.
e - Specification in 90.200 mm diameter gauge.
f - If applicable, measured vertically, +0.030-0.050 mm (0.001-0.002 inch) measured horizontally (oval pin bore).
g - Pin bore and crank bearing bore must be parallel and in same vertical plane within the specified total difference when measured at the ends of a 203 mm bar, 101.5 mm on each side of rod centerline.
Torque Specifications
a - Refer to the procedure in this section.
- Engine
- Intake Manifold
- Valve Cover RH
- Valve Cover LH
- Crankshaft Pulley
- Crankshaft Front Oil Seal
- Engine Front Cover
- Timing Drive Components
- Valve Seals
- Hydraulic Lash Adjuster
- Camshaft Roller Follower
- Camshaft
- Exhaust Manifold RH
- Exhaust Manifold LH
- Oil Filter Adapter
- Oil Level Indicator and Tube
- Oil Pan
- Flywheel
- Flexplate
- Engine Mount RH
- Engine Mount LH
- Cylinder Heads (Removal)
- Engine (Removal)
- Engine (Disassembly)
- Cylinder Head (Disassembly and Assembly of Subassemblies)
- Piston
- Engine (Assembly)
- Cylinder Heads (Installation)
- Engine (Installation)
Engine (Installation)
Special Tool(s)
Heavy Duty Floor Crane
014-00071 or equivalent
Spreader Bar
303-D089 (D93P-6001-A3) or
equivalent
Material
Item
Specification
SAE 5W-20 Pre ...
Engine
A modular engine is built around four modules:
the intake module
the cylinder head module (RH)
the cylinder head module (LH)
the lower engine module
While no ...
Other materials:
Switch - Horn
Removal
1. Remove the driver side air bag module (043B13). Refer to Section.
2. Remove the switches.
1. Disconnect the horn wire from the switches.
2. Remove the horn switch screws and remove the switches.
Installation
1. To install, reve ...
Seal
Special Tool(s)
Installer, Transmission
Extension Housing Oil Seal
308-227 (T94P-7657-A)
Slide Hammer
100-001 (T50T-100-A)
Remover, Bushing
307-001 (TOOL-1175-AC) or
Equivalent
Removal
1. With the vehicle in NEU ...
Component Tests
Grid Wire Test
1. Using a bright lamp inside the vehicle, inspect the wire grid from
the exterior. A broken grid wire
will appear as a brown spot.
2. Run the engine at idle. Set the rear window defrost switch to ON. The
indicator light should
co ...
