Ford Mustang (1999-2004) Service Manual: Piston
Material
Item | Specification |
Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or equivalent | WSS-M2C153- H |
Disassembly
1. Press the piston pin out of the connecting rod and piston assembly.
2. Remove the connecting rod from the piston.
3. Clean and inspect the piston and connecting rod. For additional information, refer to Section.
Assembly
1. NOTE: Connecting rod must be installed into piston with identification markings toward front.
Position the connecting rod in the piston.
2. Press the piston into the piston and connecting rod assembly.
3. Install the piston rings.
1. Using a suitable ring expander tool install the upper compression ring with the top side identification mark towards the dome.
2. Using a suitable ring expander tool install the lower compression ring with the top side identification mark towards the dome.
3. NOTE: Assemble with end gaps up.
Using a suitable tool install the piston oil control segment ring spacer.
4. NOTE: Install one segment ring above and one segment ring below the spacer.
Using a suitable tool install the piston oil control segment rings.
5. Orient the upper compression ring gap to the center line at the rear of the piston, parallel to the wrist pin bore.
6. Orient the oil control ring gaps as shown.
7. Orient the expander ring gap and lower compression ring gap as shown.
Cylinder Head (Disassembly and Assembly of Subassemblies)
Special Tool(s)
Compressor, Valve Spring
303-381(T91P-6565-A)
Compressor Spacer, Valve
Spring
303-382 (T91P-6565-AH)
Installer, Valve Stem Oil Seal
303-383 ( ...
Engine (Assembly)
Special Tool(s)
Guides, Connecting Rod
303-442 (T93P-6136-A)
Installer, Crankshaft Rear Oil
Seal
303-518 (T95P-6701-DH)
Installer, Crankshaft Rear Oil
Seal
...
Other materials:
Pinpoint Tests
The pinpoint tests are a step-by-step diagnostic process designed to
determine the cause of a condition. It may not always be necessary to follow a
pinpoint test to its conclusion. Carry out only the
steps necessary to correct the condition. Then, test the s ...
Torque Converter (Disassembly and Assembly of Subassemblies)
1. A new or remanufactured torque converter must be installed if one or more
of the following
statements is true:
A torque converter malfunction has been determined based on complete
diagnostic
procedures.
Converter stud or studs, impeller hub or bushin ...
Antenna
Torque Specifications
Antenna
The antenna system consists of:
antenna mast
antenna base and cable
antenna lead-in cable
The radio antenna uses a two-piece coaxial cable to connect the audio
unit to the antenna. The front
antenna lead-i ...