Ford Mustang (1999-2004) Service Manual: Piston
Material
Item | Specification |
Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or equivalent | WSS-M2C153- H |
Disassembly
1. Press the piston pin out of the connecting rod and piston assembly.
2. Remove the connecting rod from the piston.
3. Clean and inspect the piston and connecting rod. For additional information, refer to Section.
Assembly
1. NOTE: Connecting rod must be installed into piston with identification markings toward front.
Position the connecting rod in the piston.
2. Press the piston into the piston and connecting rod assembly.
3. Install the piston rings.
1. Using a suitable ring expander tool install the upper compression ring with the top side identification mark towards the dome.
2. Using a suitable ring expander tool install the lower compression ring with the top side identification mark towards the dome.
3. NOTE: Assemble with end gaps up.
Using a suitable tool install the piston oil control segment ring spacer.
4. NOTE: Install one segment ring above and one segment ring below the spacer.
Using a suitable tool install the piston oil control segment rings.
5. Orient the upper compression ring gap to the center line at the rear of the piston, parallel to the wrist pin bore.
6. Orient the oil control ring gaps as shown.
7. Orient the expander ring gap and lower compression ring gap as shown.
Cylinder Head (Disassembly and Assembly of Subassemblies)
Special Tool(s)
Compressor, Valve Spring
303-381(T91P-6565-A)
Compressor Spacer, Valve
Spring
303-382 (T91P-6565-AH)
Installer, Valve Stem Oil Seal
303-383 ( ...
Engine (Assembly)
Special Tool(s)
Guides, Connecting Rod
303-442 (T93P-6136-A)
Installer, Crankshaft Rear Oil
Seal
303-518 (T95P-6701-DH)
Installer, Crankshaft Rear Oil
Seal
...
Other materials:
Cylinder Block Core Plug Replacement
Special Tool(s)
Slide Hammer
100-001 (T50T-100-A)
Material
1. Use a slide hammer or tools suitable to remove the cylinder block core
plug.
2. Inspect the cylinder block plug bore for any damage that would interfere
with the correct sealing ...
Throttle Body
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
and can ignite. Failure to follow these instructions can result in personal
in ...
Pinpoint Tests
PINPOINT TEST A: THE ENGINE DOES NOT CRANK AND THE
RELAY DOES CLICK
Test Step
Result / Action to Take
A1 CHECK THE VOLTAGE TO THE STARTER RELAY
YesGO to A2 .
No
REPAIR circuit 1050 (LG/VT) for an open. TEST the
system for normal operation. ...