Ford Mustang (1999-2004) Service Manual: Cylinder Head (Disassembly and Assembly of Subassemblies)

Ford Mustang (1999-2004) Service Manual / Engine / Engine - 4.6L (2V) / Cylinder Head (Disassembly and Assembly of Subassemblies)

Special Tool(s)

Compressor, Valve Spring 303-381(T91P-6565-A)
Compressor Spacer, Valve Spring 303-382 (T91P-6565-AH)
Installer, Valve Stem Oil Seal 303-383 (T91P-6571-A)

Material

Item Specification
Super Premium SAE 5W-20 Motor Oil 5W20-QSP or equivalent WSS-M2C153- H

Disassembly

1. Install the special tool.

Cylinder Head

2. Using the special tool, remove the roller followers.

Cylinder Head

3. Using the special tool, compress the valve spring.

Cylinder Head

4. Remove the valves.

1. Remove the valve spring retainer keys.

2. Remove the valve spring retainers.

3. Remove the valve spring.

4. Remove the valves.

Cylinder Head

5. Remove the hydraulic lash adjusters.

Cylinder Head

6. Remove the bolts and the camshaft bearing caps.

Cylinder Head

7. Remove the camshaft (6250).

Cylinder Head

8. Remove the valve stem seals.

Cylinder Head

Assembly

1. NOTE: Lubricate all moving parts with clean engine oil prior to assembly.

To install, reverse the removal procedure.

Cylinder Head

    Engine (Disassembly)
    Special Tool(s) Impact Slide Hammer 100-001 (T50T-100-A) Remover, Crankshaft Rear Oil Slinger 303-514 (T95P-6701-AH) Remover, Crankshaft Rear Oil Seal 303- ...

    Piston
    Material Item Specification Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disassembly 1. Press the piston pin out of the connecting rod and piston a ...

    Other materials:

    Material
    Item Specification Threadlock and Sealer E0AZ-19554-AA WSK-M2G351-A5 (type II) Shoulder Bolt Kit F5ZZ-76539A04-A - NOTE: Before starting the adjustment process, inspect the top for damage, make sure that the door window glass ...

    Installation
    1. Apply silicone gasket and sealant in the locations shown. 2. Install the engine front cover.   3. Install the belt idler pulleys and the bolts. 4. Connect the CMP sensor electrical connector. 5. Raise the vehicle. 6. Install the crankshaft fr ...

    Child restraint and safety belt maintenance
    Inspect the vehicle safety belts and child safety seat systems periodically to make sure they work properly and are not damaged. Inspect the vehicle and child seat safety belts to make sure there are no nicks, tears or cuts. Replace if necessary. All vehicle ...