Ford Mustang (1999-2004) Service Manual: Installation

1. Install the upper intake manifold gasket.

Intake Manifold - Upper

2. Install the intake manifold and bolts in the sequence shown.

Intake Manifold - Upper

3. Install the PCV valve-to-intake manifold tube.

Intake Manifold - Upper

4. Connect the vacuum hoses and the electrical connector to the EGR vacuum regulator solenoid.

Intake Manifold - Upper

5. Connect the EGR tube to the EGR valve.

Intake Manifold - Upper

6. Connect the hoses to the differential pressure feedback EGR.

Intake Manifold - Upper

7. Connect the main chassis vacuum supply line and the EGR valve vacuum line.

Intake Manifold - Upper

8. Connect the IAC valve and the differential pressure feedback EGR electrical connectors.

Intake Manifold - Upper

9. Connect the EVAP return hose.

Intake Manifold - Upper

10. Connect the TP sensor.

Intake Manifold - Upper

11. Position the cables and bracket.

  • Install the bolts, connect the clip.

Intake Manifold - Upper

12. Connect the throttle cable, the speed control actuator cable and throttle return spring.

Intake Manifold - Upper

13. Install the air cleaner outlet tube. For additional information, refer to Section.

14. Install the air intake scoop bracket. For additional information, refer to Section .

    Removal
    1. Remove the air intake scoop bracket. For additonal information, refer to Section. 2. Remove the air cleaner outlet tube. For additional information, refer to Section. 3. Disconnect the accelera ...

    Intake Manifold - Lower
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392-A ...

    Other materials:

    Vehicle identification number
    The vehicle identification number is located on the driver’s side instrument panel. Please note that in the graphic, XXXX is representative of your vehicle identification number. The Vehicle Identification Number (VIN) contains the following information: ...

    Diagnostic Instructions - Air Bag Supplemental Restraint System (SRS)
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool The symptom chart can be used to help locate the air bag supplemental restraint system (SRS) concerns if n ...

    Forward Clutch Cylinder
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Compressor, Clutch Spring 307-096 (T81P-70235-A) Protector, Transmission Forward Clutch Outer Fluid Seal 307-423 M ...