Ford Mustang (1999-2004) Service Manual: Installation
1. Install the upper intake manifold gasket.

2. Install the intake manifold and bolts in the sequence shown.

3. Install the PCV valve-to-intake manifold tube.

4. Connect the vacuum hoses and the electrical connector to the EGR vacuum regulator solenoid.

5. Connect the EGR tube to the EGR valve.

6. Connect the hoses to the differential pressure feedback EGR.

7. Connect the main chassis vacuum supply line and the EGR valve vacuum line.

8. Connect the IAC valve and the differential pressure feedback EGR electrical connectors.

9. Connect the EVAP return hose.

10. Connect the TP sensor.

11. Position the cables and bracket.
- Install the bolts, connect the clip.

12. Connect the throttle cable, the speed control actuator cable and throttle return spring.

13. Install the air cleaner outlet tube. For additional information, refer to Section.
14. Install the air intake scoop bracket. For additional information, refer to Section .
Removal
1. Remove the air intake scoop bracket. For additonal information, refer to
Section.
2. Remove the air cleaner outlet tube. For additional information, refer to
Section.
3. Disconnect the accelera ...
Intake Manifold - Lower
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-A
...
Other materials:
Air Conditioning (A/C) Pressure Relief Valve - 4.6L
Material
Item
Specification
PAG Refrigerant Compressor
Oil (R-134a Systems)
F7AZ-19589-DA (Motorcraft YN-
12-C)
WSH-M1C231-
B
Removal and Installation
NOTE: Installation of a new suction accumulator is not required when
repairing the ...
Removal
1. Raise and support the vehicle.
2. Remove the wheel and tire assembly.
3. WARNING: Brake fluid contains polyglycol ethers and polyglycols.
Avoid contact
with eyes. Wash hands thoroughly after handling. If brake fluid contacts
eyes, flush eyes ...
Opening the convertible top
Note: Do not store articles behind rear seat. Articles stored in the
convertible top stowage compartment may break the rear glass window
when the top is opened.
Note: Opening the convertible top when the top material is wet may
cause mold or mildew.
The conv ...
