Ford Mustang (1999-2004) Service Manual: Installation
1. Install the upper intake manifold gasket.
2. Install the intake manifold and bolts in the sequence shown.
3. Install the PCV valve-to-intake manifold tube.
4. Connect the vacuum hoses and the electrical connector to the EGR vacuum regulator solenoid.
5. Connect the EGR tube to the EGR valve.
6. Connect the hoses to the differential pressure feedback EGR.
7. Connect the main chassis vacuum supply line and the EGR valve vacuum line.
8. Connect the IAC valve and the differential pressure feedback EGR electrical connectors.
9. Connect the EVAP return hose.
10. Connect the TP sensor.
11. Position the cables and bracket.
- Install the bolts, connect the clip.
12. Connect the throttle cable, the speed control actuator cable and throttle return spring.
13. Install the air cleaner outlet tube. For additional information, refer to Section.
14. Install the air intake scoop bracket. For additional information, refer to Section .
Removal
1. Remove the air intake scoop bracket. For additonal information, refer to
Section.
2. Remove the air cleaner outlet tube. For additional information, refer to
Section.
3. Disconnect the accelera ...
Intake Manifold - Lower
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-A
...
Other materials:
Timing Chain
Removal
1. Remove the timing cover. For additional information, refer to Engine
Front Cover in this section.
2. Remove the camshaft position sensor drive gear.
1. Remove the bolt.
2. Remove the camshaft position sensor drive gear.
3. Rotate the ...
Component Test
Windshield Wiper Motor
CAUTION: Do not handle the wiper motor abusively when
diagnosing the wiper
operations. Failure to follow this caution may result in damage to the
motor magnets and will
make the wiper motor inoperative. Rough handling of new ...
Principles of Operation
Battery Saver
The battery saver feature provides automatic shut-off of power to demand
and courtesy lamp circuitry.
When the generic electronic module (GEM) detects the ignition switch
circuits are in the key OFF or
removed ignition key positions, powe ...
