Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the air intake scoop bracket. For additonal information, refer to Section.

2. Remove the air cleaner outlet tube. For additional information, refer to Section.

3. Disconnect the accelerator cable, the speed control actuator cable and the return spring.

Intake Manifold - Upper

4. Remove the bolts, disconnect the clip and position the cables out of the way.

Intake Manifold - Upper

5. Disconnect the throttle position (TP) sensor.

Intake Manifold - Upper

6. Disconnect the evaporative emissions (EVAP) return hose.

Intake Manifold - Upper

7. Disconnect the idle air control valve and the differential pressure feedback EGR.

Intake Manifold - Upper

8. Disconnect the main chassis vacuum supply line and the EGR valve vacuum line.

Intake Manifold - Upper

9. Disconnect the differential pressure feedback EGR hoses.

Intake Manifold - Upper

10. Disconnect the EGR valve to exhaust manifold tube from the EGR valve.

Intake Manifold - Upper

11. Disconnect the electrical connector and the vacuum lines from the EGR vacuum regulator solenoid.

Intake Manifold - Upper

12. Remove the PCV valve-to-intake manifold tube.

Intake Manifold - Upper

13. Remove the upper intake manifold bolts in the sequence shown and remove the intake manifold assembly.

Intake Manifold - Upper

14. Inspect and clean the sealing surfaces.

Intake Manifold - Upper

    Installation
    1. Install the upper intake manifold gasket. 2. Install the intake manifold and bolts in the sequence shown. 3. Install the PCV valve-to-intake manifold tube. 4. Connect the vacuum hoses and ...

    Other materials:

    Evaporative Emissions (Diagnosis and Testing)
    Special Tool(s) Evaporative Emission System Leak Tester 310-F007 (134-00056) or equivalent Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool Evaporative Em ...

    Stub Shaft Pilot Bearing and Seal
    Special Tool(s) Remover, Bearing Cup 308-047 (T77F-1102-A) Protector, Differential Seal (Pair) 205-461 Installer, Differential Oil Seal 205-293 (T89P-4850-A) Adapter for 303-224 (Handle) 205-153 (T80T-4000-W) ...

    Component Tests
    Battery-Load Test 1. With the engine running, turn the A/C on, the blower motor on high speed and the headlamps on high beam. 2. Increase the engine speed to approximately 2,000 rpm. The voltage should increase a minimum of 0.5 volt above the ba ...