Ford Mustang (1999-2004) Service Manual: Installation

1. NOTE: LH shown; RH similar.

Install the camshafts.

  • Lubricate the camshafts with clean engine oil.

Camshaft

2. Install the camshaft bearing cap assemblies and tighten the bolts in the sequence shown.

Camshaft

3. Install the bolts.

Camshaft

4. CAUTION: Timing marks must be at 12 o'clock and indexed at 6 o'clock.

Install the camshaft sprockets and the chain as an assembly.

Camshaft

5. Remove the lockpin from the chain tensioner.

Camshaft

6. Install the special tool.

Camshaft

7. Install the camshaft spacer, washer and bolt and hand-tighten the bolt.

Camshaft

8. Install the camshaft sprocket, washer and bolt, and hand-tighten the bolt.

Camshaft

9. Tighten the bolts in two stages:

  • Stage 1: Tighten to 40 Nm (30 lb-ft).
  • Tighten an additional 90 degrees.

Camshaft

10. Remove the special tool.

11. Install the left timing chain for the left side or both timing chains for the right side. For additional information, refer to Timing Drive Components in this section.

12. Install the roller followers. For additional information, refer to Roller Followers in this section.

    Removal
    1. Remove the roller followers. For additional information, refer to Roller Followers in this section. 2. Remove the LH timing chain for the LH side and both timing chains for the RH side. For addi ...

    Exhaust Manifold RH
    Removal and Installation 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Raise the vehicle. For additional information, refer to Section. 3. Remove the dual ...

    Other materials:

    Muffler - 3.8L
    Removal and Installation 1. Raise and support the vehicle. For additional information, refer to Section. 2. Support the rear axle with a suitable jack. 3. Remove the upper arm-to-differential bolt. 4. Remove the nut and bolt and disconnect the rear shock ...

    Engine
    WARNING: Do not operate the engine with the hood open until the fan blade has been first examined for possible cracks and separation. The 4.6L (4V) (281 CID) is a V-8 engine with the following features: dual overhead camshafts four valves per cylinder s ...

    Fuel Pump Module
    Removal and Installation 1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section. 2. NOTE: For installation, tighten the bolts in the sequence shown. Remove the module assembly flange bolts. 3. Clean the area around the fue ...