Ford Mustang (1999-2004) Service Manual: Master Cylinder - Hydro-Boost

Removal

1. Disconnect the fluid level sensor connector.

Master Cylinder - Hydro-Boost

2. Disconnect the brake tubes.

Master Cylinder - Hydro-Boost

3. Remove the brake master cylinder nuts.

Master Cylinder - Hydro-Boost

4. Remove the brake master cylinder (2140).

Master Cylinder - Hydro-Boost

Installation

1. To install, reverse the removal procedure.

  • Bleed the brake system.

Master Cylinder - Hydro-Boost

 

Master Cylinder - Hydro-Boost

    Master Cylinder
    Removal 1. Disconnect the fluid level sensor connector. 2. Disconnect the brake tubes. 3. Remove the brake master cylinder nuts. 4. Remove the brake master cylinder (2140). Installation 1. To ...

    Reservoir
    Removal WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running wat ...

    Other materials:

    Piston - Ring End Gap
    CAUTION: Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore. CAUTION: Piston rings should not be transferred from one piston to another. NOTE: Cylinder bore must be within specification for taper and out-of ...

    Input Shaft and Bearing
    Special Tool(s) Plate, Bearing/Oil Seal 205-090 (T75L-1165-B) Puller, Bearing 205-D064 (D84L-1123-A) Installer, Drive Pinion Bearing Cone 205-004 (T53T-4621-B) Adapter Set, Step Plate 205-DS011 (D80L-630 ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleeve, then remove the synchronizer struts and the springs. 3 ...