Ford Mustang (1999-2004) Service Manual: Reservoir
Removal
WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately.
1. Disconnect the brake master cylinder fluid level switch.
2. Use a suitable suction device to drain the brake master cylinder reservoir (2K478).
3. Carefully pry up on the brake master cylinder reservoir and remove.
Installation
1. NOTE: Whenever installing a new brake master cylinder reservoir, install new grommets.
Install the brake master cylinder reservoir.
1. Lubricate the two grommets with High Performance DOT 3 Brake Fluid C6AZ-19542-AB or equivalent fluid meeting Ford specification ESA-M6C25-A and insert the grommets into the brake master cylinder (2140).
2. Press the brake master cylinder reservoir into the grommets until it is fully seated.
3. Connect the brake master cylinder fluid level switch.
4. Fill the brake master cylinder reservoir with clean High Performance DOT 3 Brake Fluid C6AZ-19542-AB or equivalent fluid meeting Ford specification ESA-M6C25-A.
5. Bleed the brake master cylinder.
Master Cylinder - Hydro-Boost
Removal
1. Disconnect the fluid level sensor connector.
2. Disconnect the brake tubes.
3. Remove the brake master cylinder nuts.
4. Remove the brake master cylinder (2140).
Installation
1. T ...
Control Valve
Removal
1. Disconnect the brake tubes.
2. Remove the brake fluid control valve bracket nut.
Installation
1. To install, reverse the removal procedure.
...
Other materials:
Supercharger Cooling (Diagnosis and Testing)
Special Tool(s)
Pressure Test Kit
014-R1072 or equivalent
Battery/Antifreeze Tester
014-R1060 or equivalent
Material
Item
Specification
Motorcraft Premium
Engine Coolant
VC-4-A (in Oregon
VC-5, in Canada
C ...
Installation
1. Lubricate the lip of the wheel bearing oil seal
Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford
specification ESAM1C75-
B.
2. CAUTION: Do not damage the wheel bearing oil seal.
Install the two axle shafts.
3. CAUTION: Do not damage th ...
Fuel Tank And Lines (Description and Operation)
WARNING: Do not smoke, carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related component. Highly flammable mixtures are
always present
and may be ignited, possibly resulting in personal injury.
The vehicle utilizes a retur ...