Ford Mustang (1999-2004) Service Manual: Reservoir

Removal

WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately.

1. Disconnect the brake master cylinder fluid level switch.

Reservoir

2. Use a suitable suction device to drain the brake master cylinder reservoir (2K478).

3. Carefully pry up on the brake master cylinder reservoir and remove.

Reservoir

Installation

1. NOTE: Whenever installing a new brake master cylinder reservoir, install new grommets.

Install the brake master cylinder reservoir.

1. Lubricate the two grommets with High Performance DOT 3 Brake Fluid C6AZ-19542-AB or equivalent fluid meeting Ford specification ESA-M6C25-A and insert the grommets into the brake master cylinder (2140).

2. Press the brake master cylinder reservoir into the grommets until it is fully seated.

3. Connect the brake master cylinder fluid level switch.

4. Fill the brake master cylinder reservoir with clean High Performance DOT 3 Brake Fluid C6AZ-19542-AB or equivalent fluid meeting Ford specification ESA-M6C25-A.

5. Bleed the brake master cylinder.

Reservoir

    Master Cylinder - Hydro-Boost
    Removal 1. Disconnect the fluid level sensor connector. 2. Disconnect the brake tubes. 3. Remove the brake master cylinder nuts. 4. Remove the brake master cylinder (2140). Installation 1. T ...

    Control Valve
    Removal 1. Disconnect the brake tubes. 2. Remove the brake fluid control valve bracket nut. Installation 1. To install, reverse the removal procedure.     ...

    Other materials:

    Underbody Misalignment Check
    Underbody Dimensions   1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference dimensions are not controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All underbody dimensions are detailed to the centerline of existin ...

    Pedal and Bracket
    Removal 1. Disconnect the battery ground cable (14301). 2. Remove the stoplight switch retaining pin. 3. Slide the stoplight switch (13480) and booster push rod from the brake pedal pin. 4. Remove the brake pedal bracket retaining bolt. 5. Remove the ...

    2-3 Accumulator
    Removal 1. Remove the main control valve body. For additional information, refer to Main Control Valve Body in this section. 2. Remove the 2-3 accumulator piston retainer. 3. Remove the accumulator piston and spring. Installation 1. Install the 2-3 accum ...