Ford Mustang (1999-2004) Service Manual: Pinion Seal

Special Tool(s)

Installer, Drive Pinion Oil Seal 205-133 (T79P-4676-A)

Removal

1. Remove the pinion flange (4851). For additional information, refer to Drive Pinion Flange in this section.

2. Force up the metal flange of the rear axle drive pinion seal (4676).

  • Install gripping pliers and strike with a hammer to remove the seal.

Pinion Seal

Installation

1. Lubricate the new rear axle drive pinion seal.

  • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESAM1C75- B.

2. CAUTION: Installation without the proper tool can result in early seal failure.

Pinion Seal

CAUTION: If the rear axle drive pinion seal becomes misaligned during installation, remove it and install a new one.

Using the special tool, install the rear axle drive pinion seal.

3. Install the pinion flange.

    Installation
    1. Inspect the rear axle pinion flange seal journal for rust, nicks, and scratches prior to installing the flange. Polish the seal journal with fine crocus cloth, if necessary. 2. Lubricate the rear ...

    Axle Housing
    Special Tool(s) Plug Set, Differential 205-294 (T89P-4850-B) Protector, Differential Seal (Pair) 205-461 Remover, Halfshaft 205-475 Remover, Steering Arm 2 ...

    Other materials:

    Air Bag Supplemental Restraint System (SRS) (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 46 , Air Bag for schematic and connector information. Special Tool(s) Diagnostic Tool, Restraint System 418-F088 (105-R0012) Restraint System Diagnostic Tool Warning WARNING: This tool is for restraint system se ...

    Component Tests
    Engine Oil Leaks NOTE: When diagnosing engine oil leaks, the source and location of the leak must be positively identified prior to repair. Prior to carrying out this procedure, clean all sealing surface areas with a suitable solvent to remove all tra ...

    System Bleeding
    1. If required, remove the hydraulic system from the vehicle. Refer to Hydraulic System, Lift Cylinder and Motor in this section. 2. Remove the fill plug at the end of the hydraulic pump. 3. Fill the pump with Mercon Multi-Purpose Automatic Transmiss ...