Ford Mustang (1999-2004) Service Manual: Removal

All vehicles

WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety glasses and heavy gloves when cutting glass from the vehicle.

1. Remove the RH and LH windshield side garnish mouldings.

  • If equipped with a convertible top, remove the pin-type retainers.

Windshield Glass

2. Remove the interior rear view mirror.

Convertible

3. Remove the visor trim moulding.

Windshield Glass

4. Remove the screws and the sun visors.

  • Disconnect the electrical connector(s).

Windshield Glass

5. Remove the weatherstrips.

Windshield Glass

6. Remove the screws and the weatherstrip retainers.

Windshield Glass

7. Remove the screw and the exterior A-pillar moulding.

Windshield Glass

Coupe

8. Remove the sun visors and clips

  • Remove the screws.
  • Remove the clips.

Windshield Glass

9. Remove the roof side trim moulding. For additional information, refer to Section.

10. Lower the front portion of the headliner.

All vehicles

11. Remove the two windshield wiper pivot arms.

1. Raise up on the pivot arms.

2. Release the retainer tabs, and release the windshield wiper pivot arms.

Windshield Glass

12. Remove the cowl grille weatherstrip.

Windshield Glass

13. Remove the cowl grille.

Windshield Glass

14. Using a soft brush or vacuum, clean any dirt or foreign material from the pinch weld.

15. CAUTION: Cover the instrument panel to prevent possible damage.

CAUTION: Care must be taken to prevent scratching the pinch weld.

NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.

Using the special tool, starting at the top center of the windshield cut the urethane adhesive from the windshield glass and work down the sides.

Windshield Glass

16. Using the special tool, distance the windshield glass from the body.

Windshield Glass

17. Using the special tool cut the urethane adhesive and remove the windshield.

Windshield Glass

18. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.

    Windshield Glass
    Special Tool(s) Rotunda Pneumatic Knife with Offset Blade 107-R1511 or equivalent The Pumper 164-R2459 or equivalent Rotunda Interior Auto Glass Cut-Out Knif ...

    Installation
    All vehicles CAUTION: After installing the urethane installed windshield, the vehicle should not be driven until the urethane adhesive has cured. The curing time at temperatures above 13C (5 ...

    Other materials:

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