Ford Mustang (1999-2004) Service Manual: Removal
All vehicles
WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety glasses and heavy gloves when cutting glass from the vehicle.
1. Remove the RH and LH windshield side garnish mouldings.
- If equipped with a convertible top, remove the pin-type retainers.
2. Remove the interior rear view mirror.
Convertible
3. Remove the visor trim moulding.
4. Remove the screws and the sun visors.
- Disconnect the electrical connector(s).
5. Remove the weatherstrips.
6. Remove the screws and the weatherstrip retainers.
7. Remove the screw and the exterior A-pillar moulding.
Coupe
8. Remove the sun visors and clips
- Remove the screws.
- Remove the clips.
9. Remove the roof side trim moulding. For additional information, refer to Section.
10. Lower the front portion of the headliner.
All vehicles
11. Remove the two windshield wiper pivot arms.
1. Raise up on the pivot arms.
2. Release the retainer tabs, and release the windshield wiper pivot arms.
12. Remove the cowl grille weatherstrip.
13. Remove the cowl grille.
14. Using a soft brush or vacuum, clean any dirt or foreign material from the pinch weld.
15. CAUTION: Cover the instrument panel to prevent possible damage.
CAUTION: Care must be taken to prevent scratching the pinch weld.
NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.
Using the special tool, starting at the top center of the windshield cut the urethane adhesive from the windshield glass and work down the sides.
16. Using the special tool, distance the windshield glass from the body.
17. Using the special tool cut the urethane adhesive and remove the windshield.
18. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.
Windshield Glass
Special Tool(s) Rotunda Pneumatic Knife with Offset Blade 107-R1511 or equivalent The Pumper 164-R2459 or equivalent Rotunda Interior Auto Glass Cut-Out Knif ...Installation
All vehicles CAUTION: After installing the urethane installed windshield, the vehicle should not be driven until the urethane adhesive has cured. The curing time at temperatures above 13C (5 ...Other materials:
Fuel quality
Note: Use of any fuel other than those recommended may cause
powertrain damage and a loss of vehicle performance; repairs may not be
covered under warranty.
Choosing the Right Fuel
Use only unleaded fuel or unleaded fuel blended with a maximum of
15% ethanol. ...
Assembly
1. Using the special tool, install the front pump seal assembly.
2. Install the clutch piston seals.
1. Install the intermediate clutch piston outer seal.
2. Install the intermediate clutch piston inner seal.
3. NOTE: Coat the intermediate clutch pist ...
Removal
WARNING: Do not smoke, carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related components. Highly flammable mixtures are
always present
and may be ignited, possibly resulting in personal injury.
WARNING: Fuel supply lines ...