Ford Mustang (1999-2004) Service Manual: Reverse Servo Assembly
Special Tool(s)
Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) | |
Remover/Installer, Servo Piston 307-251 (T92P-70023-A) | |
Installer, Servo Piston 307-073 (T80L-77030-A) |
Removal
1. Remove the main control valve body. For additional information, refer to Main Control Valve Body in this section.
2. Using the special tool, remove the reverse band servo retaining ring.
1. Compress the servo spring.
2. Remove the reverse band servo retaining ring.
3. Remove the reverse servo assembly.
1. Remove the reverse band servo cover.
2. Remove the reverse band servo piston and rod.
3. Remove the reverse band servo spring.
Installation
NOTE: This is not an ordinary installation procedure and does not compensate for band wear.
1. NOTE: Lubricate the reverse piston seal to facilitate assembly and prevent damage to the seal.
Install the reverse servo return spring and piston.
- Do not install the piston cover.
2. Install the special tool and tighten the band apply bolt.
3. Attach the special tool to the transmission.
- Position the indicator stem on the flat portion of the reverse servo piston and zero the dial indicator.
4. Loosen the bolt until the piston stops against the tool.
5. Verify that the amount of piston travel on the dial indicator is within specification.
6. If piston travel is not within specification, select and install the correct servo piston assembly to bring the servo piston travel within specification.
1. One groove
2. Two groove
3. Three groove
7. Remove the dial indicator and servo selection tool.
8. Install the correct reverse servo assembly.
1. Install the reverse band servo spring.
2. Install the reverse band servo piston and rod.
3. Install the reverse band servo cover.
9. Using the special tool, install the reverse servo retaining ring.
1. Compress the servo spring.
2. Install the reverse band servo retaining ring.
10. Install the main control valve body. For additional information, refer to Main Control Valve Body in this section.
Digital Transmission Range (TR) Sensor
Special Tool(s) Alignment Gauge, TR Sensor 307-351 (T97L-70010-A) Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Raise and suppor ...Overdrive Servo
Special Tool(s) Remover/Installer, Servo Piston 307-251 (T92P-70023-A) Removal 1. Remove the main control valve body. For additional information, refer to Main Control Valve Body ...Other materials:
Key Programming - Additional Key With One Programmed
Key
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent
diagnostic tool
NOTE: This procedure is used when a customer needs to have an additional key
programmed into the
veh ...
Starter Drive and Flywheel Ring Gear Inspection
1. Remove the starter motor. For additional information, refer to Starter
Motor-3.8L or Starter
Motor-4.6L in this section.
2. Check the wear patterns on the starter drive gear and the flywheel ring
gear . If the wear pattern
is normal, install the sta ...
Windshield washers
Note: Do not operate the wipers on a dry windshield. This may scratch
the glass, damage the wiper blades or cause the wiper motor to burn out.
Always use the windshield washer before wiping a dry windshield.
Note: Do not operate the washer when the washer re ...