Ford Mustang (1999-2004) Service Manual: Brake Booster - Hydro-Boost (Removal and Installation)
Special Tool(s)
|
|
Installer Set, Teflon Seal 211-D027 (D90P-3517-A) or equivalent |
Removal
WARNING: The power brake booster should not be carried by the accumulator, nor should it ever be dropped on the accumulator. Check the snap ring on the accumulator for correct seating before the power brake booster is used. The accumulator contains highpressure nitrogen gas and can be dangerous if mishandled.
WARNING: If the accumulator is to be disposed of, it must not be exposed to excessive heat. Before discarding the accumulator, drill a 1.6-mm (1/16-inch) diameter hole in the end of the accumulator can to relieve the gas pressure. Always wear safety glasses when performing this operation.
1. With the engine off, depress the brake pedal (2455) several times to discharge the accumulator.
2. Disconnect the battery ground cable (14301).
3. Disconnect the fluid level sensor connector.
4. Disconnect the brake tubes.
5. Disconnect the power steering return line hose (3A005).
6. Disconnect the power steering pressure lines.
7. Remove the self-locking pin.
8. Remove the stoplight switch (13480) and the brake booster push rod from the brake pedal pin.
9. Remove the power brake booster nuts.
10. Remove the power brake booster nut.
11. Remove the booster.
Installation
1. Follow the removal procedure in reverse order.
- Install new Teflon seals on the power steering pressure fittings.
- Bleed Hydro-Boost. For additional information, refer to Hydro-Boost Bleeding in this section.
- Bleed the brake system.
Brake Booster - Vacuum (Removal and Installation)
Removal
1. Disconnect the battery ground cable (14301).
2. Remove the air cleaner housing.
3. Remove the brake master cylinder nuts.
4. Position the brake master cylinder (2140) aside.
5. W ...
Anti-Lock Control - Rear
Torque Specifications
Anti-Lock Control
The four wheel anti-lock brake system (4WABS) consists of the following
components:
anti-lock brake control module (2C346)
front anti-lock brake senso ...
Other materials:
Driveline System - General Information
Driveline Angles @ Curb Specifications
All driveshaft and pinion angles point downward.
General Specifications
a: Service refill capacities are determined by filling the axle 6.3 mm (0.25
in [1/4 in]) to 14.3 mm (0.57 in
[5/16 in]) below the bottom of the ...
Installation
1. Apply silicone gasket and sealant in the locations shown.
2. Install the engine front cover.
3. Install the belt idler pulleys and the bolts.
4. Connect the CMP sensor electrical connector.
5. Raise the vehicle.
6. Install the crankshaft fr ...
Caliper (DISASSEMBLY AND ASSEMBLY)
Disassembly
1. Remove the disc brake caliper (2B120). For additional information,
refer to Caliper in this
section.
2. Drain the remaining brake fluid from disc brake caliper.
3. Apply low air pressure to the fluid port in the disc brake caliper.
...
