Ford Mustang (1999-2004) Service Manual: Tracing Powder
Tracing powder is used to check both the uniformity of contact and the tension of a seal against its sealing surface. These tests are usually done when a suspected air leak/noise appears to originate from the seal area or during the alignment and adjustment of a component to a weatherstrip. Tracing powder can be ordered from Crest Industries as ATR Leak Trace. Carry out the tracing powder test as follows:
a. Clean the weatherstrip.
b. Spray the tracing powder on the mating surface only.
c. Close the door completely. Do not slam the door.
d. Open the door. An imprint is made where the weatherstrip contacted the mating surface seal.
Gaps or a faint imprint will show where there is poor contact with the weatherstrip.
Vibrate Software
Vibrate Software (Rotunda tool number 215-00003) is a diagnostic aid which
will assist in pinpointing
the source of unacceptable vibrations. The engine's crankshaft is the point of
reference for vib ...
Index Card
Place an index card or a piece of paper between the weatherstrip and the
sealing surface, then close
the door. Slowly withdraw the index card or paper after the door is closed and
check the amount o ...
Other materials:
Pinpoint Tests
CAUTION: Before removing and installing the generic electronic
module (GEM) or its
connectors, disconnect the battery. Failure to follow this caution will
result in the GEM storing
many erroneous DTCs, and it may exhibit erratic operation after
in ...
Engine (Disassembly)
Special Tool(s)
Service Set, Camshaft
303-017 (T65L-6250-A)
Remover, Crankshaft Vibration
Damper
303-009 (T58P-6316-D)
Lifting Bracket Set, Engine
303-D095 (D94L-6001-A) or
equivalent
Remover, Power Stee ...
Air Conditioning (A/C) Pressure Relief Valve - 3.8L
Material
Item
Specification
PAG Refrigerant Compressor
Oil (R-134a Systems)
F7AZ-19589-DA (Motorcraft YN-
12-C)
WSH-M1C231-
B
Removal and Installation
1. Recover the refrigerant. For additional information, refer to Section.
2. Unlat ...
