Ford Mustang (1999-2004) Service Manual: Supercharger Cooling System Flushing

1. WARNING: Never remove the pressure relief cap while the engine is operating or when the cooling system is hot. Failure to follow these instructions can result in damage to the cooling system or engine or personal injury. To avoid having scalding hot coolant or steam blow out of the degas bottle when removing the pressure relief cap, wait until the engine has cooled, then wrap a thick cloth around the pressure relief cap and turn it slowly. Step back while the pressure is released from the cooling system. when you are sure all the pressure has been released, (still with a cloth) turn and remove the pressure relief cap.

Once pressure is released, remove the pressure relief cap.

Supercharger Cooling System Flushing

2. Drain the cooling system. For additional information, refer to Supercharger Cooling System Draining, Filling and Bleeding in this section.

3. NOTE: Refer to the cooling system flusher manufacturer's operating instructions for specific vehicle hook-up.

Using an appropriate cooling system flusher, flush the intercooler cooling system.

Use Premium Cooling System Flush VC-1 meeting Ford specification ESR-M14P7-A.

4. Fill the cooling system. For additional information, refer to Supercharger Cooling System Draining, Filling and Bleeding in this section.

    Supercharger Cooling System Draining, Filling and Bleeding
    Draining WARNING: Never remove the pressure relief cap while the engine is operating or when the cooling system is hot. Failure to follow these instructions can result in damage to the cooling syste ...

    Water Pump
    Removal and Installation 1. Disconnect the battery ground cable. 2. Drain the coolant. For additional information, refer to Supercharger Cooling System Draining, Filling and Bleeding in this section ...

    Other materials:

    Differential Case and Ring Gear - Traction-Lok
    Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Gauge, Differential Clutch 205-022 (T66L-4204-A) Gauge, Differential Clutch 205-135 (T80P-4946-A) Installer, Differential Side Bearing 205-010 (T57 ...

    Inspection and Verification
    1. Verify the customer concern by operating the system. 2. Visually inspect for obvious signs of mechanical or electrical damage. Visual Inspection Chart Mechanical Electrical Power window regulator Window run weatherstrip Do ...

    Installation
    1. CAUTION: The actuator adjustment tool included with the replacement actuator kit must be used when installing the supercharger bypass vacuum actuator. Failure to correctly adjust the actuator will result in incorrect operation of the supercharg ...