Ford Mustang (1999-2004) Service Manual: Supercharger Cooling System Flushing
1. WARNING: Never remove the pressure relief cap while the engine is operating or when the cooling system is hot. Failure to follow these instructions can result in damage to the cooling system or engine or personal injury. To avoid having scalding hot coolant or steam blow out of the degas bottle when removing the pressure relief cap, wait until the engine has cooled, then wrap a thick cloth around the pressure relief cap and turn it slowly. Step back while the pressure is released from the cooling system. when you are sure all the pressure has been released, (still with a cloth) turn and remove the pressure relief cap.
Once pressure is released, remove the pressure relief cap.

2. Drain the cooling system. For additional information, refer to Supercharger Cooling System Draining, Filling and Bleeding in this section.
3. NOTE: Refer to the cooling system flusher manufacturer's operating instructions for specific vehicle hook-up.
Using an appropriate cooling system flusher, flush the intercooler cooling system.
Use Premium Cooling System Flush VC-1 meeting Ford specification ESR-M14P7-A.
4. Fill the cooling system. For additional information, refer to Supercharger Cooling System Draining, Filling and Bleeding in this section.
Supercharger Cooling System Draining, Filling and
Bleeding
Draining
WARNING: Never remove the pressure relief cap while the engine is
operating or when the
cooling system is hot. Failure to follow these instructions can result in damage
to the cooling
syste ...
Water Pump
Removal and Installation
1. Disconnect the battery ground cable.
2. Drain the coolant. For additional information, refer to Supercharger Cooling
System Draining,
Filling and Bleeding in this section ...
Other materials:
Differential Case and Ring Gear - Traction-Lok
Special Tool(s)
2-Jaw Puller
205-D072 (D97L-4221-A) or
equivalent
Gauge, Differential Clutch
205-022 (T66L-4204-A)
Gauge, Differential Clutch
205-135 (T80P-4946-A)
Installer, Differential Side
Bearing
205-010 (T57 ...
Inspection and Verification
1. Verify the customer concern by operating the system.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart
Mechanical
Electrical
Power window
regulator
Window run
weatherstrip
Do ...
Installation
1. CAUTION: The actuator adjustment tool included with the
replacement actuator kit
must be used when installing the supercharger bypass vacuum actuator.
Failure to
correctly adjust the actuator will result in incorrect operation of the
supercharg ...
