Ford Mustang (1999-2004) Service Manual: System Flushing - CII Power Steering Pump
WARNING: Do not mix oil types. Any mixture or any unapproved oil can lead to seal deterioration and leaks. A leak can ultimately cause loss of fluid, which can result in a loss of power steering assist.
1. Remove the fuel pump fuse from the battery junction box.
2. Disconnect the power steering return hose. Plug the reservoir.
3. Attach an extension hose between the power steering return hose and an empty container.
4. Raise the front wheels off the floor. 5. Check the fluid level. If necessary, fill the reservoir to the correct level.
- Use Motorcraft MERCON Multi-Purpose ATF XT-2-QDX or MERCON equivalent.
6. CAUTION: Do not crank the engine for more than 15 seconds at a time. Allow the starter to cool for 1 minute before cranking again. Premature starter failure can occur.
CAUTION: Do not hold the steering wheel against the stops for more than three to five seconds at a time. Damage to the power steering pump will occur.
Turn the steering wheel from stop-to-stop while cranking the engine until the fluid exiting the power steering return hose is clear of all contamination and foreign material.
- Add Motorcraft MERCON Multi-Purpose ATF XT-2-QDX or MERCON equivalent as needed.
7. Lower the vehicle.
8. Disconnect the extension hose from the power steering return hose. Remove the plug. Attach the power steering return hose to the reservoir.
9. CAUTION: Do not overfill the reservoir.
Check the fluid level. If necessary, fill the reservoir to the correct level.
- Use Motorcraft MERCON Multi-Purpose ATF XT-2-QDX or MERCON equivalent.
10. Install the fuel pump fuse.
11. CAUTION: Do not hold the steering wheel against the stops for more than three to five seconds at a time. Damage to the power steering pump will occur.
Start the engine and turn the steering wheel from stop-to-stop.
12. CAUTION: Do not overfill the reservoir.
NOTE: If the power steering system is noisy and is accompanied by evidence of aerated fluid it will be necessary to purge the power steering system.
Check the fluid level. If necessary, fill the reservoir to the correct level.
- Use Motorcraft MERCON Multi-Purpose ATF XT-2-QDX or MERCON equivalent.
Component Tests
Steering Linkage
1. NOTE: Excessive vertical motion of the studs relative to the
sockets may indicate excessive
wear.
With the parking brake applied, perform the following:
Have an assistant rotat ...
System Flushing - CIII Power Steering Pump
WARNING: Do not mix oil types. Any mixture or any unapproved oil can
lead to seal
deterioration and leaks. A leak can ultimately cause loss of fluid, which can
result in a loss of
power steering ass ...
Other materials:
Road Test
Verify the customer concern by carrying out a road test on a smooth road. If
any vibrations are
apparent.
To maximize tire performance, inspect for signs of incorrect inflation and
uneven wear, which may
indicate a need for balancing, rotation, or front susp ...
Supply Manifold
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
and may ignite. Failure to follow these instructions may resul ...
Fuel Charging Wiring Harness
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
and may ignite. Failure to follow these instructions may resul ...