Ford Mustang (1999-2004) Service Manual: System Flushing - CIII Power Steering Pump
WARNING: Do not mix oil types. Any mixture or any unapproved oil can lead to seal deterioration and leaks. A leak can ultimately cause loss of fluid, which can result in a loss of power steering assist.
1. Remove the fuel pump fuse from the battery junction box.
2. Disconnect the power steering return hose. Plug the reservoir.
3. Attach an extension hose between the power steering return hose and an empty container.
4. Raise the front wheels off the floor.
5. Check the fluid level. If necessary, fill the reservoir to the correct level.
- Use Motorcraft MERCON Multi-Purpose ATF XT-2-QDX or MERCON equivalent.
6. CAUTION: Do not crank the engine for more than 15 seconds at a time. Allow the starter to cool for 1 minute before cranking again. Premature starter failure can occur.
CAUTION: Do not hold the steering wheel against the stops for more than three to five seconds at a time. Damage to the power steering pump could occur.
Turn the steering wheel from stop-to-stop while cranking the engine until the fluid exiting the power steering return hose is clear of all contamination and foreign material.
- Add Motorcraft MERCON Multi-Purpose ATF XT-2-QDX or MERCON equivalent as needed.
7. Lower the vehicle.
8. Disconnect the extension hose from the power steering return hose. Remove the plug. Attach the power steering return hose to the reservoir.
9. CAUTION: Do not overfill the reservoir.
Check the fluid level. If necessary, fill the reservoir to the correct level.
- Use Motorcraft MERCON Multi-Purpose ATF XT-2-QDX or MERCON equivalent.
10. Install the fuel pump fuse.
11. CAUTION: Do not hold the steering wheel against the stops for more than three to five seconds at a time. Damage to the power steering pump will occur.
Start the engine and turn the steering wheel from stop-to-stop.
12. CAUTION: Do not overfill the reservoir.
NOTE: If the power steering system is noisy and is accompanied by evidence of aerated fluid it will be necessary to purge the power steering system.
Check the fluid level. If necessary, fill the reservoir to the correct level.
- Use Motorcraft MERCON Multi-Purpose ATF XT-2-QDX or MERCON equivalent.
System Flushing - CII Power Steering Pump
WARNING: Do not mix oil types. Any mixture or any unapproved oil can
lead to seal
deterioration and leaks. A leak can ultimately cause loss of fluid, which can
result in a loss of
power steering ass ...
Purging - CII Power Steering Pump
Special Tool(s)
Vacuum Pump
416-D002 (D95L-7559-A) or
Equivalent
CAUTION: If the air is not purged from the power steering system
correctly, premature
power steering pump failure ca ...
Other materials:
Evaporative Emission Repair Verification Drive Cycle
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent scan
tool
Drive Cycle Recommendations
NOTE: The following procedure is designed to execute and
complete the evap ...
Installation
1. Inspect the pinion flange seal journal for rust, nicks, and scratches
prior to installing the flange.
Polish the seal journal with fine crocus cloth, if necessary.
2. Lubricate the pinion flange splines.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80 ...
Disassembly
1. NOTE: The index mark on the output shaft must be aligned with the
index mark on the output
shaft ring gear during the assembly procedure.
Remove the ring gear snap ring.
2. Separate the ring gear and output shaft.
3. Remove the three output shaft seal ...