Ford Mustang (1999-2004) Service Manual: Vacuum Hose Repair - Mini-Tube

Special Tool(s)

Vacuum Pump Kit 416-D002 (D95L-7559-A) or equivalent

1. Measure the length of the damaged area of the mini-tube vacuum hose.

2. Cut a piece of standard 1/8 inch inner diameter vacuum hose approximately 25 mm (1 inch longer than the damaged area of the mini-tube vacuum hose).

3. Cut off the mini-tube vacuum hose on each side of the damaged area.

4. WARNING: Read the warning information on the product label to prevent possible personal injury.

Dip the mini-tube hose ends in commercially available paint thinner containing methyl ethyl ketone (MEK). This solvent will seal the mini-tube in the vacuum hose.

5. Insert the ends of the mini-tube vacuum hose approximately 9 mm (3/8 inch) into the ends of the standard 1/8 inch repair vacuum hose section.

Vacuum Hose Repair - Mini-Tube

6. Shake the repair joint after assembly to make sure the solvent is dispersed and the vacuum line is not plugged.

7. Test the system for a vacuum leak in the repair area.

  • Use the Vacuum Tester or equivalent.

 

    Contaminated Refrigerant Handling
    1. CAUTION: If contaminated refrigerant is detected, DO NOT recover the refrigerant into your recovery/recycling equipment. Recover the contaminated refrigerant using suitable recovery-only equipment ...

    Air Distribution and Filtering
    Torque Specifications ...

    Other materials:

    Installation
    All vehicles 1. NOTE: Inspect the insulators for wear or damage. Install new insulators if necessary. Install the upper insulator on the spring. 2. Install the lower insulator on the lower arm. 3. Install the rear spring. Make sure the pigtail on the low ...

    Exhaust System (Description and Operation)
    WARNING: The normal operating temperature of the exhaust system is very high. Never attempt to repair any part of the system until it has cooled. Be especially careful when working around the three way catalytic converter. The temperature of the three way c ...

    Preliminary Inspection
    The following items must be checked prior to beginning the diagnostic procedures: Know and Understand the Concern In order to correctly diagnose a concern, first understand the customer complaint or condition. Customer contact may be required in ord ...