Ford Mustang (1999-2004) Service Manual: Assembly

1. NOTE: Universal joint service kits are to be installed as complete assemblies only. Do not mix components from other U-joint kits.

Install the bearing cup.

1. Start a new bearing cup into the driveshaft yoke.

  • Check the needle bearings for correct positioning.

2. Position the new spider in the driveshaft yoke.

3. Using the special tool, press the bearing cup to just below the snap ring groove.

Driveshaft Slip Yoke

2. NOTE: Use the yellow snap rings supplied in the kit to assemble the universal joint (U-joint). If difficulty is encountered with the yellow snap rings, install the black snap rings, as required.

Remove the driveshaft from the special tool, and install the snap ring.

Driveshaft Slip Yoke

3. Repeat Steps 1 and 2 to install the opposite side of the driveshaft yoke.

4. Inspect the driveshaft slip yoke. Install new if necessary.

5. Repeat Steps 1 and 2 to install the remaining new bearing cups, spider, driveshaft slip yoke, and the snap rings.

6. NOTE: Do not strike the bearings.

Check the U-joints for freedom of movement.

  • If binding, strike the yoke with a brass or plastic hammer.

Driveshaft Slip Yoke

7. Install the driveshaft. For additional information, refer to Driveshaft in this section.

    Disassembly
    1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section. 2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise o ...

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    Other materials:

    Refrigerant Oil Adding
    CAUTION: During normal A/C operation, oil is circulated through the system with the refrigerant, and a small amount is retained in each component. If certain components of the system are removed for new installation, some of the refrigerant oil will go with ...

    Assembly
    1. Lubricate the differential side gear thrust washers and the differential side gear journals, and assemble the washers to the gears. Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or equivalent meeting Ford specification WSL-M2C192-A ...

    General information
    Have your vehicle serviced regularly to help maintain its roadworthiness and resale value. There is a large network of Ford authorized dealers who are there to help you with their professional servicing expertise. We believe that their specially trained techn ...