Ford Mustang (1999-2004) Service Manual: Assembly

1. NOTE: Universal joint service kits are to be installed as complete assemblies only. Do not mix components from other U-joint kits.

Install the bearing cup.

1. Start a new bearing cup into the driveshaft yoke.

  • Check the needle bearings for correct positioning.

2. Position the new spider in the driveshaft yoke.

3. Using the special tool, press the bearing cup to just below the snap ring groove.

Driveshaft Slip Yoke

2. NOTE: Use the yellow snap rings supplied in the kit to assemble the universal joint (U-joint). If difficulty is encountered with the yellow snap rings, install the black snap rings, as required.

Remove the driveshaft from the special tool, and install the snap ring.

Driveshaft Slip Yoke

3. Repeat Steps 1 and 2 to install the opposite side of the driveshaft yoke.

4. Inspect the driveshaft slip yoke. Install new if necessary.

5. Repeat Steps 1 and 2 to install the remaining new bearing cups, spider, driveshaft slip yoke, and the snap rings.

6. NOTE: Do not strike the bearings.

Check the U-joints for freedom of movement.

  • If binding, strike the yoke with a brass or plastic hammer.

Driveshaft Slip Yoke

7. Install the driveshaft. For additional information, refer to Driveshaft in this section.

    Disassembly
    1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section. 2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise o ...

    Universal Joint - Single Cardan, Flange Yoke
    Special Tool(s) Installer/Remover, C Frame and Screw 205-086 (T74P-4635-C) ...

    Other materials:

    Drive Pinion Flange and Drive Pinion Seal
    Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Holding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A) Installer, Drive Pinion Flange 205-002 (TOOL-4858-E) or equivalent ...

    Camber Adjustment - Rear
    1. Loosen the nut. 2. Rotate the bolt and the cam to the correct camber setting. 3. Tighten the nut while holding the bolt and the cam stationary. 4. Recheck the wheel alignment. Follow the manufacturer's instructions. Adjust as necessary. ...

    Transmission (Removal)
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Lift up on the clutch pedal and secure it in place. 3. Remove the gearshift lever knob (7213). 4. Remove the console panel gearshift plate. Lift the gearshift leve ...