Ford Mustang (1999-2004) Service Manual: Body System - General Information
General Specifications
Body
Body and Sheet Metal
The body:
- Is a unibody open cowl structure.
- Is constructed of a lightweight, all-steel material with removable bolted hood (16612), front fenders (16005), doors, and luggage compartment lid.
Insulation
Insulation is comprised of urethane, PVC, and recycled felt. Insulation is installed:
- Under the roof panel (50202).
- Above and below the instrument panel (04304).
- On the cowl sides.
- Over the front and rear floor areas.
- On a Coupe, in the B and C-pillar sections.
- Under the hood.
Body
...
Body Sealer Types And Applications
Liquid Butyl Sealer
HB Fuller E709-19554-B or equivalent meeting Ford Specification
ESB-M4G162-A:
Does not run.
Is fast drying.
Remains semi-elastic.
Can be used for seam sealing o ...
Other materials:
Disassembly
1. Remove the retaining ring above fifth gear.
2. CAUTION: Hand tighten the special tool to prevent gear damage.
CAUTION: Support the output shaft while using the press to prevent
damage to the
shaft or gears.
Using the special tool, press fifth gear, the s ...
Removal
1. Remove the A/C compressor (19703). For additional information, refer to
Air Conditioning (A/C)
Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.
2. Remove the bolt.
1. Hold the A/C disc and hub assembly (19D786) with the special ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. NOTE: Synchronizer components are not interchangeable. During
disassembly, mark each
individual synchronizer for assembly. Synchronizer hubs and sleeves are a
selected a ...
