Ford Mustang (1999-2004) Service Manual: Body System - General Information
General Specifications
Body
Body and Sheet Metal
The body:
- Is a unibody open cowl structure.
- Is constructed of a lightweight, all-steel material with removable bolted hood (16612), front fenders (16005), doors, and luggage compartment lid.
Insulation
Insulation is comprised of urethane, PVC, and recycled felt. Insulation is installed:
- Under the roof panel (50202).
- Above and below the instrument panel (04304).
- On the cowl sides.
- Over the front and rear floor areas.
- On a Coupe, in the B and C-pillar sections.
- Under the hood.
Body
...
Body Sealer Types And Applications
Liquid Butyl Sealer
HB Fuller E709-19554-B or equivalent meeting Ford Specification
ESB-M4G162-A:
Does not run.
Is fast drying.
Remains semi-elastic.
Can be used for seam sealing o ...
Other materials:
Spindle
Special Tool(s)
Tie-Rod End Remover
211-001 (TOOL-3290-D) or
Equivalent
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expen ...
Inspection and Verification
WARNING: Never remove the pressure relief cap while the engine is
operating or when the
cooling system is hot. Failure to follow these instructions can result in damage
to the cooling
system or engine or personal injury. To avoid having scalding hot coolant ...
Hinge Adjustment
NOTE: The door should be adjusted for even and parallel fit with the
body opening and surrounding
panels as well as making sure that the anti-chuck pin is not binding on
convertible models.
1. Remove the A-pillar lower trim panel.
2. Position the ...
