Ford Mustang (1999-2004) Service Manual: Body System - General Information
General Specifications
Body
Body and Sheet Metal
The body:
- Is a unibody open cowl structure.
- Is constructed of a lightweight, all-steel material with removable bolted hood (16612), front fenders (16005), doors, and luggage compartment lid.
Insulation
Insulation is comprised of urethane, PVC, and recycled felt. Insulation is installed:
- Under the roof panel (50202).
- Above and below the instrument panel (04304).
- On the cowl sides.
- Over the front and rear floor areas.
- On a Coupe, in the B and C-pillar sections.
- Under the hood.
Body
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Body Sealer Types And Applications
Liquid Butyl Sealer
HB Fuller E709-19554-B or equivalent meeting Ford Specification
ESB-M4G162-A:
Does not run.
Is fast drying.
Remains semi-elastic.
Can be used for seam sealing o ...
Other materials:
Wipers and Washers
General Specifications
Torque Specifications
Wipers and Washers
The wiper and washer system consists of the following components:
windshield wiper mounting arm and pivot shaft
pivot arms
windshield wiper blades
windshield washer reservoir
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Intermediate One-Way Clutch
Intermediate Clutch Cylinder Disassembled View
Disassembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse
sun shell may be removed.
This is done for balancing purposes.
Remove the intermediate one-way clutch.
1. Remove the ...
Pinpoint Tests
PINPOINT TEST A: NO COMMUNICATION WITH THE INSTRUMENT
CLUSTER
Test Step
Result / Action to Take
A1 CHECK THE BATTERY POWER SUPPLY TO THE INSTRUMENT
CLUSTER
YesGO to A2 .
No
REPAIR the circuit.
TEST the system
for normal
operation.
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