Ford Mustang (1999-2004) Service Manual: Component Tests
Grid Wire Test
1. Using a bright lamp inside the vehicle, inspect the wire grid from the exterior. A broken grid wire will appear as a brown spot.
2. Run the engine at idle. Set the rear window defrost switch to ON. The indicator light should come on.
3. Working from the interior of the vehicle with a voltmeter, contact the broad red-brown stripes of the rear glass window positive lead to battery side and negative lead to ground side. The meter should read 10-13 volts. A lower voltage reading indicates a loose ground connection.
4. Contact a good ground point with the negative lead of the meter. The voltage reading should not differ.
5. With the negative lead of the meter grounded, touch each grid line of the heated rear window glass at its midpoint with the positive lead. A reading of approximately 6 volts indicates that the line is good. A reading of zero volts indicates that the line is broken between the midpoint and the B+ side of the grid line. A reading of 12 volts indicates that the circuit is broken between the midpoint of the grid line and ground.
Inspection and Verification
1. Verify the customer concern by operating the system.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart
Mechanical
Electrical
P ...
Heated Window Grid Wire Repair
Material
Item
Specification
Dark Walnut Metallic Acrylic
Lacquer Touch-up Paint
ALBZ-19500-5858A or
equivalent
ESR-M2-P100-
C
Rear Window Defroster Repair
D8AZ-19562-AA ...
Other materials:
Idle Air Control (IAC) Valve - Mach I
Removal and Installation
1. Remove the air intake scoop. For additional
information, refer to Section.
2. Disconnect the idle air control (IAC) valve electrical connector.
3. Remove the bolts, the IAC valve and the gasket.
4. NOTE: Install a new ga ...
Installation
1. Install a new upper intake manifold gasket.
2. NOTE: Refer to the location note made during removal and make sure
the bolts are installed in
the correct locations.
Install the upper intake manifold. Tighten the bolts in two stages in the
sequence shown ...
Engine Cooling (Diagnosis and Testing)
Special Tool(s)
Pressure Tester
014-R1072 or equivalent
73III Automotive Meter
105-R0057 or equivalent
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent scan ...
