Ford Mustang (1999-2004) Service Manual: Component Tests
Grid Wire Test
1. Using a bright lamp inside the vehicle, inspect the wire grid from the exterior. A broken grid wire will appear as a brown spot.
2. Run the engine at idle. Set the rear window defrost switch to ON. The indicator light should come on.
3. Working from the interior of the vehicle with a voltmeter, contact the broad red-brown stripes of the rear glass window positive lead to battery side and negative lead to ground side. The meter should read 10-13 volts. A lower voltage reading indicates a loose ground connection.
4. Contact a good ground point with the negative lead of the meter. The voltage reading should not differ.
5. With the negative lead of the meter grounded, touch each grid line of the heated rear window glass at its midpoint with the positive lead. A reading of approximately 6 volts indicates that the line is good. A reading of zero volts indicates that the line is broken between the midpoint and the B+ side of the grid line. A reading of 12 volts indicates that the circuit is broken between the midpoint of the grid line and ground.
Inspection and Verification
1. Verify the customer concern by operating the system.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart
Mechanical
Electrical
P ...
Heated Window Grid Wire Repair
Material
Item
Specification
Dark Walnut Metallic Acrylic
Lacquer Touch-up Paint
ALBZ-19500-5858A or
equivalent
ESR-M2-P100-
C
Rear Window Defroster Repair
D8AZ-19562-AA ...
Other materials:
Torque Converter Cleaning And Inspection
Material
Item
Specification
MERCON V Automatic
Transmission Fluid
XT-5-QM, XT-5-DM
MERCON V
1. If a new torque converter is being installed, continue with Substep 2 of
Step 2.
2. If a new torque converter is not being installed, the fol ...
Driveshaft - Cobra
Material
Item
Specification
Threadlock and Sealer
E0AZ-19554-AA
WSK-M2G351-A5 (type
II)
Silicone Lubricant
(Aerosol)
F5AZ-19553-AA
ESR-M13P4-A
Removal and Installation
1. Raise and support the vehicle.
2. NOTE: To aid disass ...
Air Conditioning (A/C) System Recovery, Evacuation and Charging
Special Tool(s)
R-134a A/C Refrigerant Center
176-00002 or equivalent
R-134a A/C Refrigerant Center
023-00153 or equivalent
R-134a Manifold Gauge Set
176-R032A or equivalent
1.2 CFM Vacuum Pump
023-00162 o ...
