Ford Mustang (1999-2004) Service Manual: Component Tests
Grid Wire Test
1. Using a bright lamp inside the vehicle, inspect the wire grid from the exterior. A broken grid wire will appear as a brown spot.
2. Run the engine at idle. Set the rear window defrost switch to ON. The indicator light should come on.
3. Working from the interior of the vehicle with a voltmeter, contact the broad red-brown stripes of the rear glass window positive lead to battery side and negative lead to ground side. The meter should read 10-13 volts. A lower voltage reading indicates a loose ground connection.
4. Contact a good ground point with the negative lead of the meter. The voltage reading should not differ.
5. With the negative lead of the meter grounded, touch each grid line of the heated rear window glass at its midpoint with the positive lead. A reading of approximately 6 volts indicates that the line is good. A reading of zero volts indicates that the line is broken between the midpoint and the B+ side of the grid line. A reading of 12 volts indicates that the circuit is broken between the midpoint of the grid line and ground.
Inspection and Verification
1. Verify the customer concern by operating the system.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart
Mechanical
Electrical
P ...
Heated Window Grid Wire Repair
Material
Item
Specification
Dark Walnut Metallic Acrylic
Lacquer Touch-up Paint
ALBZ-19500-5858A or
equivalent
ESR-M2-P100-
C
Rear Window Defroster Repair
D8AZ-19562-AA ...
Other materials:
Air Distribution
NOTE: The air distribution system of this vehicle cannot be equipped
with a cabin air filter.
There are two sources of air available to the air distribution system:
outside air
recirculated air
Recirculated air is only used during MAX A/C.
Air distribut ...
Safety Belts
PRINCIPLES OF OPERATION
WARNING: Always drive and ride with your seat back upright
and the lap belt snug and low across the hips
WARNING: To reduce the risk of injury, make sure children sit
where they can be properly restrained.
WARNING: Never let a passenger ...
Crankshaft End Play
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
1. Measure the crankshaft end play. Use a Dial Indicator Gauge with Holding
Fixture to measure
crankshaft end play.
2. Position the crankshaft t ...
