Ford Mustang (1999-2004) Service Manual: Component Tests
Grid Wire Test
1. Using a bright lamp inside the vehicle, inspect the wire grid from the exterior. A broken grid wire will appear as a brown spot.
2. Run the engine at idle. Set the rear window defrost switch to ON. The indicator light should come on.
3. Working from the interior of the vehicle with a voltmeter, contact the broad red-brown stripes of the rear glass window positive lead to battery side and negative lead to ground side. The meter should read 10-13 volts. A lower voltage reading indicates a loose ground connection.
4. Contact a good ground point with the negative lead of the meter. The voltage reading should not differ.
5. With the negative lead of the meter grounded, touch each grid line of the heated rear window glass at its midpoint with the positive lead. A reading of approximately 6 volts indicates that the line is good. A reading of zero volts indicates that the line is broken between the midpoint and the B+ side of the grid line. A reading of 12 volts indicates that the circuit is broken between the midpoint of the grid line and ground.
Inspection and Verification
1. Verify the customer concern by operating the system.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart
Mechanical
Electrical
P ...
Heated Window Grid Wire Repair
Material
Item
Specification
Dark Walnut Metallic Acrylic
Lacquer Touch-up Paint
ALBZ-19500-5858A or
equivalent
ESR-M2-P100-
C
Rear Window Defroster Repair
D8AZ-19562-AA ...
Other materials:
System Air Flow Description
MAX A/C
When MAX A/C is selected:
The air inlet door vacuum control motor is at full vacuum, closing
off outside air and admitting
only recirculated air.
The panel/defrost door vacuum control motor is at full vacuum and
the panel/floor door vacu ...
Pinpoint Tests - OSC Equipped Vehicles
Special Tool(s)
Breakout Box, EEC-V Control
System
418-049 (T94L-50-EEC-V) or
equivalent
MLP-TR Cable
418-F107 (007-00111) or
equivalent
Worldwide Diagnostic System
(WDS)
418-F224
New Generation STAR (NGS)
T ...
Principles of Operation
NOTE: A new instrument cluster must be reconfigured. Refer to
Section.
The instrument cluster is a hybrid electronic cluster (HEC). The
instrument cluster uses both hardwired
and the standard corporate protocol (SCP) communication network to transmit
a ...
