Ford Mustang (1999-2004) Service Manual: Component Tests

Grid Wire Test

1. Using a bright lamp inside the vehicle, inspect the wire grid from the exterior. A broken grid wire will appear as a brown spot.

2. Run the engine at idle. Set the rear window defrost switch to ON. The indicator light should come on.

3. Working from the interior of the vehicle with a voltmeter, contact the broad red-brown stripes of the rear glass window positive lead to battery side and negative lead to ground side. The meter should read 10-13 volts. A lower voltage reading indicates a loose ground connection.

4. Contact a good ground point with the negative lead of the meter. The voltage reading should not differ.

5. With the negative lead of the meter grounded, touch each grid line of the heated rear window glass at its midpoint with the positive lead. A reading of approximately 6 volts indicates that the line is good. A reading of zero volts indicates that the line is broken between the midpoint and the B+ side of the grid line. A reading of 12 volts indicates that the circuit is broken between the midpoint of the grid line and ground.

    Inspection and Verification
    1. Verify the customer concern by operating the system. 2. Visually inspect for obvious signs of mechanical or electrical damage. Visual Inspection Chart Mechanical Electrical P ...

    Heated Window Grid Wire Repair
    Material Item Specification Dark Walnut Metallic Acrylic Lacquer Touch-up Paint ALBZ-19500-5858A or equivalent ESR-M2-P100- C Rear Window Defroster Repair D8AZ-19562-AA ...

    Other materials:

    Removal
    1. Remove the air intake scoop bracket. For additonal information, refer to Section. 2. Remove the air cleaner outlet tube. For additional information, refer to Section. 3. Disconnect the accelerator cable, the speed control actuator cable and the return ...

    Analysis of Vibration
    WARNING: A vehicle equipped with a Traction-Lok differential will always have both wheels driving. If only one wheel is raised off the floor and the rear axle is driven by the engine, the wheel on the floor could drive the vehicle off the stand or jack. Be s ...

    Installation
    1. NOTE: The LH side is shown, and the RH is similar. Install the supply manifold and tighten the four bolts. 2. Connect the EGR vacuum line. 3. Install the EGR to exhaust manifold tube. For additional information, refer to Section. 4. NOTE: The eng ...