Ford Mustang (1999-2004) Service Manual: Component Tests

Grid Wire Test

1. Using a bright lamp inside the vehicle, inspect the wire grid from the exterior. A broken grid wire will appear as a brown spot.

2. Run the engine at idle. Set the rear window defrost switch to ON. The indicator light should come on.

3. Working from the interior of the vehicle with a voltmeter, contact the broad red-brown stripes of the rear glass window positive lead to battery side and negative lead to ground side. The meter should read 10-13 volts. A lower voltage reading indicates a loose ground connection.

4. Contact a good ground point with the negative lead of the meter. The voltage reading should not differ.

5. With the negative lead of the meter grounded, touch each grid line of the heated rear window glass at its midpoint with the positive lead. A reading of approximately 6 volts indicates that the line is good. A reading of zero volts indicates that the line is broken between the midpoint and the B+ side of the grid line. A reading of 12 volts indicates that the circuit is broken between the midpoint of the grid line and ground.

    Inspection and Verification
    1. Verify the customer concern by operating the system. 2. Visually inspect for obvious signs of mechanical or electrical damage. Visual Inspection Chart Mechanical Electrical P ...

    Heated Window Grid Wire Repair
    Material Item Specification Dark Walnut Metallic Acrylic Lacquer Touch-up Paint ALBZ-19500-5858A or equivalent ESR-M2-P100- C Rear Window Defroster Repair D8AZ-19562-AA ...

    Other materials:

    Parking, Rear and License Lamps
    Refer to Wiring Diagrams Cell 92 , Exterior for schematic and connector information. Special Tool(s) 73 III Automotive Meter or equivalent 105-R0057 Inspection and Verification 1. Verify the customer concern by operating the parking lamps ...

    Negative and Positive Camber
    Camber is the vertical tilt of the wheel (1007) when viewed from the front. Camber can be positive or negative and has a direct effect on tire wear. Caster Item Part Number Description 1 - Positive caster 2 - True vertical ...

    Safety precautions
    WARNING: Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. WARNING: The fuel system may be under pressure. If you hear a hissing sound near the fuel filler inlet, do not refuel until the sound ...