Ford Mustang (1999-2004) Service Manual: Connecting Rod - Side Clearance

1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod -Side Clearance

Roller Follower -Inspection

Push rod engines

1. Inspect the roller for flat spots or scoring. If any damage is found, inspect the camshaft lobes and valve tappet for damage.

Push rod engines

OHC engines

OHC engines

Valve Tappet -Inspection

Push rod engines

1. Inspect the hydraulic valve tappet and roller for damage. If any damage is found, inspect the camshaft lobes and valves for damage.

Push rod engines

OHC engines

OHC engines

Valve -Stem Diameter

1. Measure the diameter of each intake and exhaust valve stem at the points shown. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Valve -Stem Diameter

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journa ...

    Valve Stem to Valve Guide Clearance
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Clearance Gauge, Valve Guide 303-004 (TOOL-6505-E) or equivalent NOTE: Valve ...

    Other materials:

    Valve Cover RH
    Removal and Installation 1. Remove the throttle body. For additional information, refer to Section. 2. Disconnect the crankcase vent hose. 3. Remove the differential feedback exhaust gas recirculation (EGR) system vacuum hoses and the bracket bolts. Po ...

    Fog Lamps
    Refer to Wiring Diagrams Cell 86 , Fog Lamps for schematic and connector information. Special Tool(s) 73 III Automotive Meter or equivalent 105-R0057 Principles of Operation The fog lamps will only illuminate when the low beam or parking l ...

    Air Conditioning Line (Peanut) Fitting
    Disconnect 1. CAUTION: Support the female fitting with a wrench to prevent the tubes from twisting. Remove the nut from the peanut fitting. 2. Pull the peanut fitting apart. 3. CAUTION: Do not use metal tools to remove the O-ring seal. They can cause axi ...