Ford Mustang (1999-2004) Service Manual: Connecting Rod - Bearing Journal Clearance
Special Tool(s)
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Plastigage 303-D031 (D81L-6002-B) or equivalent |
NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journal clearance.
1. Remove the connecting rod bearing cap.
2. Position a piece of Plastigage across the bearing surface.

3. NOTE: Do not turn the crankshaft during this step.
Install and tighten to specifications, then remove the connecting rod bearing cap.
4. Measure the Plastigage to get the connecting rod bearing journal clearance. The Plastigage should be smooth and flat. A changing width indicates a tapered or damaged connecting rod or connecting rod bearing.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod - Twist
1. Measure the connecting rod twist on a suitable alignment fixture.
Follow the instructions of the
fixture manufacturer. Verify the measurement is within specification.
Refer to the appropriat ...
Connecting Rod - Side Clearance
1. Measure the clearance between the connecting rod and the crankshaft.
Verify the measurement
is within specification.
Refer to the appropriate section in Group for the procedure.
If out of ...
Other materials:
Air Conditioning (A/C) Compressor Bracket - 3.8L
Removal and Installation
1. Remove the A/C compressor (19703). For additional information, refer to
Air Conditioning (A/C)
Compressor-3.8L in this section.
2. Remove the three bolts and one nut.
3. Remove the A/C compressor mounting bracket.
4. To install ...
Retractor - Rear Seat Safety Belt, Coupe
Special Tool(s)
Torx Bit, Safety Belt Bolt
501-010 (T77L-2100-A)
Removal
1. Remove the quarter trim panel (31012) and the angel wing trim. For
additional information, refer
to Section.
2. Using the special tool, remove the D-ring bolt.
3. U ...
Component Tests
Engine Oil Leaks
NOTE: When diagnosing engine oil leaks, the source and location of
the leak must be positively
identified prior to repair.
Prior to carrying out this procedure, clean all sealing surface areas with a
suitable solvent to remove all
tra ...

