Ford Mustang (1999-2004) Service Manual: Connecting Rod - Bearing Journal Clearance
Special Tool(s)
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Plastigage 303-D031 (D81L-6002-B) or equivalent |
NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journal clearance.
1. Remove the connecting rod bearing cap.
2. Position a piece of Plastigage across the bearing surface.

3. NOTE: Do not turn the crankshaft during this step.
Install and tighten to specifications, then remove the connecting rod bearing cap.
4. Measure the Plastigage to get the connecting rod bearing journal clearance. The Plastigage should be smooth and flat. A changing width indicates a tapered or damaged connecting rod or connecting rod bearing.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod - Twist
1. Measure the connecting rod twist on a suitable alignment fixture.
Follow the instructions of the
fixture manufacturer. Verify the measurement is within specification.
Refer to the appropriat ...
Connecting Rod - Side Clearance
1. Measure the clearance between the connecting rod and the crankshaft.
Verify the measurement
is within specification.
Refer to the appropriate section in Group for the procedure.
If out of ...
Other materials:
Inspection and Verification
1. Verify customer concern by running the engine.
2. Inspect the drive belt for chunking, fraying and wear.
3. Check the drive belt for correct routing.
Drive Belt Cracking/Chunking/Wear
V Ribbed Serpentine Drive Belt With Cracks Across Ribs
The accessory ...
Trim Panel - Quarter, Coupe
Removal and Installation
1. Remove the upper quarter trim panel. For additional information,
refer to Trim Panel-Upper
Quarter in this section.
2. Remove the scuff plate.
3. Remove the pin-type retainers.
4. Lower the rear seat backrests.
5. Rem ...
Hydraulic Lash Adjusters
Removal
1. Remove the roller followers. For additional information, refer to Roller
Followers in this section.
2. Remove the 16 hydraulic lash adjusters.
3. Inspect the roller followers. For additional information, refer to
Section.
Installation
1. To ins ...

