Ford Mustang (1999-2004) Service Manual: Connecting Rod - Bearing Journal Clearance
Special Tool(s)
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Plastigage 303-D031 (D81L-6002-B) or equivalent |
NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journal clearance.
1. Remove the connecting rod bearing cap.
2. Position a piece of Plastigage across the bearing surface.

3. NOTE: Do not turn the crankshaft during this step.
Install and tighten to specifications, then remove the connecting rod bearing cap.
4. Measure the Plastigage to get the connecting rod bearing journal clearance. The Plastigage should be smooth and flat. A changing width indicates a tapered or damaged connecting rod or connecting rod bearing.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod - Twist
1. Measure the connecting rod twist on a suitable alignment fixture.
Follow the instructions of the
fixture manufacturer. Verify the measurement is within specification.
Refer to the appropriat ...
Connecting Rod - Side Clearance
1. Measure the clearance between the connecting rod and the crankshaft.
Verify the measurement
is within specification.
Refer to the appropriate section in Group for the procedure.
If out of ...
Other materials:
Seat Track
Removal and Installation
1. Remove the front seat. For additional information, refer to Seat-Front
Power in this section.
2. Remove the outboard seat trim shield.
3. Disconnect the electrical connector.
4. Remove the seat track bolts.
5. To install, ...
Installation
1. Inspect the rear axle pinion flange seal journal for rust, nicks, and
scratches prior to installing
the flange. Polish the seal journal with fine crocus cloth, if necessary.
2. Lubricate the rear axle pinion flange splines.
Use SAE 75W-140 High Performa ...
Brake Booster - Hydro-Boost (Description and Operation)
The Hydro-Boost brake booster is a hydraulically operated brake booster
powered by the power
steering pump (3A674). The power steering pump provides the fluid pressure to
operate both the
power brake booster and the power steering gear (3504).
A Hydro-Boost ...

