Ford Mustang (1999-2004) Service Manual: Connecting Rod - Twist

1. Measure the connecting rod twist on a suitable alignment fixture. Follow the instructions of the fixture manufacturer. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod - Twist

Connecting Rod -Piston Pin Side Clearance

1. Measure the clearance between the connecting rod and the piston. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.

Connecting Rod -Piston Pin Side Clearance

    Connecting Rod - Bushing Diameter
    1. Measure the inner diameter of the connecting rod bushing, if equipped. Verify the diameter is within specification. Refer to the appropriate section in Group for the procedure. If out of s ...

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journa ...

    Other materials:

    Transmission (DISASSEMBLY)
    Special Tool(s) Slide Hammer 100-001 (T50T-100-A) Holding Fixture, Transmission 307-003 (T57L-500-B) Slide Hammer 307-005 (T59L-100-B) Remover, Transmission Fluid Seal 307-048 (T74P-77248-A) ...

    Inspection and Verification
    1. Verify the customer concern by operating the engine to duplicate the condition. 2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart. Visual Inspection Chart Mechanical Engine coolant leaks ...

    Fuel cut-off switch
    WARNING: Failure to inspect and if necessary repair fuel leaks after a collision may increase the risk of fire and serious injury. Ford Motor Company recommends that the fuel system be inspected by an authorized dealer after any collision. In the event of a m ...