Ford Mustang (1999-2004) Service Manual: Connecting Rod - Twist

1. Measure the connecting rod twist on a suitable alignment fixture. Follow the instructions of the fixture manufacturer. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod - Twist

Connecting Rod -Piston Pin Side Clearance

1. Measure the clearance between the connecting rod and the piston. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.

Connecting Rod -Piston Pin Side Clearance

    Connecting Rod - Bushing Diameter
    1. Measure the inner diameter of the connecting rod bushing, if equipped. Verify the diameter is within specification. Refer to the appropriate section in Group for the procedure. If out of s ...

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journa ...

    Other materials:

    Weld Nut Repair - "J" Nut, Restraints Control Module (RCM)
    WARNING: To avoid accidental deployment and possible personal injury, the backup power supply must be depleted before repairing or replacing any front or side air bag supplemental restraint system (SRS) components and before servicing, replacing, ...

    Assembly
    1. Install the valve stem seals. 2. Install the valves and the valve springs. 3. CAUTION: Make sure the tool is seated correctly on the valve spring. Apply a small amount of air at a time. This will prevent the tool from shifting and causing damage to the ...

    General information
    WARNING: Driving while distracted can result in loss of vehicle control, accident and injury. Ford strongly recommends that drivers use extreme caution when using any device or feature that may take their focus off the road. Your primary responsibility is the ...