Ford Mustang (1999-2004) Service Manual: Connecting Rod - Twist
1. Measure the connecting rod twist on a suitable alignment fixture. Follow the instructions of the fixture manufacturer. Verify the measurement is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod -Piston Pin Side Clearance
1. Measure the clearance between the connecting rod and the piston. Verify the measurement is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.

Connecting Rod - Bushing Diameter
1. Measure the inner diameter of the connecting rod bushing, if equipped.
Verify the diameter is
within specification.
Refer to the appropriate section in Group for the procedure.
If out of s ...
Connecting Rod - Bearing Journal Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The crankshaft connecting rod journals must be within
specifications to check the connecting
rod bearing journa ...
Other materials:
Transmission (DISASSEMBLY)
Special Tool(s)
Slide Hammer
100-001 (T50T-100-A)
Holding Fixture, Transmission
307-003 (T57L-500-B)
Slide Hammer
307-005 (T59L-100-B)
Remover, Transmission Fluid
Seal
307-048 (T74P-77248-A)
...
Inspection and Verification
1. Verify the customer concern by operating the engine to duplicate the
condition.
2. Visually inspect for obvious signs of mechanical damage. Refer to the
following chart.
Visual Inspection Chart
Mechanical
Engine coolant leaks
...
Fuel cut-off switch
WARNING: Failure to inspect and if necessary repair fuel leaks
after a collision may increase the risk of fire and serious injury.
Ford Motor Company recommends that the fuel system be inspected by
an authorized dealer after any collision.
In the event of a m ...
