Ford Mustang (1999-2004) Service Manual: Connecting Rod - Bushing Diameter
1. Measure the inner diameter of the connecting rod bushing, if equipped. Verify the diameter is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod -Bend
1. Measure the connecting rod bend on a suitable alignment fixture. Follow the instructions of the fixture manufacturer. Verify the bend measurement is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure

Piston - Pin Diameter
1. Measure the piston pin diameter in two directions at the points shown.
Verify the diameter is
within specification.
Refer to the appropriate section in Group for the procedure.
If out of s ...
Connecting Rod - Twist
1. Measure the connecting rod twist on a suitable alignment fixture.
Follow the instructions of the
fixture manufacturer. Verify the measurement is within specification.
Refer to the appropriat ...
Other materials:
Retractor - Rear Seat Safety Belt, Coupe
Special Tool(s)
Torx Bit, Safety Belt Bolt
501-010 (T77L-2100-A)
Removal
1. Remove the quarter trim panel (31012) and the angel wing trim. For
additional information, refer
to Section.
2. Using the special tool, remove the D-ring bolt.
3. U ...
Exhaust Gas Recirculation (EGR) Valve
Removal and Installation
NOTE: The 4.6L, 2V is shown. The 3.8L is similar.
1. Disconnect the vacuum hose.
2. Disconnect the EGR tube from the EGR valve.
3. Remove the two bolts, the EGR valve and the gasket.
4. NOTE: Install a new gasket.
To install, ...
Component Tests
Driveline Vibration
An analysis of driveline vibration can also be conducted using the Vibration
Analyzer; follow the
manufacturer's directions.
Driveline vibration exhibits a higher frequency and lower amplitude than does
high-speed shake.
Driveline vibra ...
