Ford Mustang (1999-2004) Service Manual: Connecting Rod - Bushing Diameter

1. Measure the inner diameter of the connecting rod bushing, if equipped. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod - Bushing Diameter

Connecting Rod -Bend

1. Measure the connecting rod bend on a suitable alignment fixture. Follow the instructions of the fixture manufacturer. Verify the bend measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure

Connecting Rod -Bend

    Piston - Pin Diameter
    1. Measure the piston pin diameter in two directions at the points shown. Verify the diameter is within specification. Refer to the appropriate section in Group for the procedure. If out of s ...

    Connecting Rod - Twist
    1. Measure the connecting rod twist on a suitable alignment fixture. Follow the instructions of the fixture manufacturer. Verify the measurement is within specification. Refer to the appropriat ...

    Other materials:

    Sensor Indicator - Rear
    Special Tool(s) Pinion Bearing Cone Remover 205-D002 (D79P-4621A) Axle Bearing/Seal Plate 205-090 (T75L-1165-B) Sensing Ring Replacer 206-041 (T89P-20202-A) Removal 1. Remove the rear axle shaft bearing. 2. Using the special ...

    Idle Air Control (IAC) Valve - 3.8L
    Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. NOTE: Discard the idle air control (IAC) valve gasket. Remove the IAC valve. Disconnect the connector. Remove the two bolts, the IAC valve and ...

    Refueling
    WARNING: Fuel vapor burns violently and a fuel fire can cause severe injuries. To help avoid injuries to you and others: • Read and follow all the instructions on the pump island. • Turn off your engine when you are refueling. • Do not smoke if you are n ...