Ford Mustang (1999-2004) Service Manual: Connecting Rod - Bushing Diameter
1. Measure the inner diameter of the connecting rod bushing, if equipped. Verify the diameter is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.
Connecting Rod -Bend
1. Measure the connecting rod bend on a suitable alignment fixture. Follow the instructions of the fixture manufacturer. Verify the bend measurement is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure
Piston - Pin Diameter
1. Measure the piston pin diameter in two directions at the points shown.
Verify the diameter is
within specification.
Refer to the appropriate section in Group for the procedure.
If out of s ...
Connecting Rod - Twist
1. Measure the connecting rod twist on a suitable alignment fixture.
Follow the instructions of the
fixture manufacturer. Verify the measurement is within specification.
Refer to the appropriat ...
Other materials:
Charge Air Cooler
Material
Item
Specification
Silicone Gasket and Sealant
F7AZ-19554-EA or equivalent
WSE-M4G323-EA
Removal and Installation
1. Drain the supercharger coolant. For additional information, refer to
Section.
2. Release the fuel pressure. F ...
Axle Housing Bushing
Special Tool(s)
Axle Suspension Bushing Set
204-S030 (T78P-5638-A)
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expense. ...
Exhaust System (Diagnosis and Testing)
Symptom Chart
Condition
Possible Sources
Action
Noisy or
leaking
exhaust
Broken or loose
clamps, hangers or
isolators.
Punctures in the muffler
(5230).
Broken, loose or
missing exhaust
manifold fa ...
