Ford Mustang (1999-2004) Service Manual: Connecting Rod - Bushing Diameter

1. Measure the inner diameter of the connecting rod bushing, if equipped. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod - Bushing Diameter

Connecting Rod -Bend

1. Measure the connecting rod bend on a suitable alignment fixture. Follow the instructions of the fixture manufacturer. Verify the bend measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure

Connecting Rod -Bend

    Piston - Pin Diameter
    1. Measure the piston pin diameter in two directions at the points shown. Verify the diameter is within specification. Refer to the appropriate section in Group for the procedure. If out of s ...

    Connecting Rod - Twist
    1. Measure the connecting rod twist on a suitable alignment fixture. Follow the instructions of the fixture manufacturer. Verify the measurement is within specification. Refer to the appropriat ...

    Other materials:

    Load Carrying
    LOAD LIMIT Vehicle Loading – With and Without a Trailer Vehicle Loading – With and Without a Trailer This section will guide you in the proper loading of your vehicle and/or trailer, to keep your loaded vehicle weight within its design rating capability, w ...

    Hose
    Special Tool(s) Installer Set, Teflon Seal 211-D027 (D90P-3517-A) or equivalent Removal and Installation CAUTION: While servicing the power steering system, make sure to plug all open hoses, line fittings, and fluid ports to prevent the entr ...

    Assembly
    1. Lubricate the differential side gear thrust washers and the differential side gear journals, and assemble the washers to the gears. Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or equivalent meeting Ford specification WSL-M2C192-A ...