Ford Mustang (1999-2004) Service Manual: Crankshaft - Connecting Rod Journal Taper, Out of Round

1. Measure the crankshaft connecting rod journal diameters in two directions perpendicular to one another at each end of the connecting rod journal. The difference in the measurements from one end to the other is the taper. Verify measurement is within the wear limit.

  • Refer to the appropriate section in Group 303 for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.

Crankshaft - Connecting Rod Journal Taper, Out of Round

Cylinder Bore -Taper

1. Measure the cylinder bore at the top, middle, and bottom of piston ring travel in two directions as indicated. Verify the cylinder bore is within the wear limit. The difference indicates the cylinder bore taper. Bore the cylinder to the next oversize.

  • Refer to the appropriate section in Group 303 for the procedure.

Cylinder Bore -Taper

Cylinder Bore -Out-of-Round

1. Measure the cylinder bore in two directions. The difference is the out-of-round. Verify the out-ofround is within the wear limit and bore the cylinder to the next oversize limit.

  • Refer to the appropriate section in Group 303 for the procedure.

Cylinder Bore -Out-of-Round

    Crankshaft Runout
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. NOTE: Crankshaft main bearing journals must be within specifications before checki ...

    Piston Inspection
    Special Tool(s) Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can o ...

    Other materials:

    Component Tests
    Brake Booster 1. Check the hydraulic brake system for leaks or insufficient fluid. 2. With the transmission (7003) in NEUTRAL, stop the engine (6007) and apply the parking brake control (2780). Apply the brake pedal several times to exhaust all va ...

    Removal
    WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury ...

    Anti-Lock Control - Traction Control
    Torque Specifications Anti-Lock Control -Traction Control The four wheel anti-lock brake system (4WABS) with traction control consists of the following components: anti-lock brake control module (2C346) front anti-lock brake sensor (2C204)/(2C205) front ...