Ford Mustang (1999-2004) Service Manual: Crankshaft - Connecting Rod Journal Taper, Out of Round
1. Measure the crankshaft connecting rod journal diameters in two directions perpendicular to one another at each end of the connecting rod journal. The difference in the measurements from one end to the other is the taper. Verify measurement is within the wear limit.
- Refer to the appropriate section in Group 303 for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.
Cylinder Bore -Taper
1. Measure the cylinder bore at the top, middle, and bottom of piston ring travel in two directions as indicated. Verify the cylinder bore is within the wear limit. The difference indicates the cylinder bore taper. Bore the cylinder to the next oversize.
- Refer to the appropriate section in Group 303 for the procedure.
Cylinder Bore -Out-of-Round
1. Measure the cylinder bore in two directions. The difference is the out-of-round. Verify the out-ofround is within the wear limit and bore the cylinder to the next oversize limit.
- Refer to the appropriate section in Group 303 for the procedure.
Crankshaft Runout
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
1. NOTE: Crankshaft main bearing journals must be within
specifications before checki ...
Piston Inspection
Special Tool(s)
Scraper, Piston Ring Groove
303-D033 (D81L-6002-D) or
equivalent
CAUTION: Do not use a caustic cleaning solution or a wire brush to
clean the pistons or
damage can o ...
Other materials:
Generator - 4.6L 4V
Removal and Installation
1. Disconnect the battery. For additional information, refer to
Section.
2. Relieve the accessory drive belt tension and remove the belt from the
generator pulley.
3. Raise and support the vehicle. For additional informat ...
Inspection and Verification
1. Verify the customer concern is with the evaporative emission (EVAP)
system.
2. Visually inspect for the following obvious signs of mechanical damage.
Visual Inspection Chart
Mechanical
Fuel filler cap
EVAP test port
...
Parking Brake Cable Tension Release
1. CAUTION: If any component in the parking brake system requires
repair or if the
rear axle housing (4010) is removed, the cable tension must be released.
Place the parking brake control (2780) in the released position.
2. Remove the console.
3. W ...
