Ford Mustang (1999-2004) Service Manual: Piston Inspection
Special Tool(s)
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Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent |
CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.
1. Clean and inspect the (1) ring lands, (2) skirts, (3) pin bosses, and the (4) tops of the pistons. If wear marks, scores or glazing is found on the piston skirt, check for a bent or twisted connecting rod.

2. Use the Piston Ring Groove Scraper to clean the piston ring grooves.
- Make sure the oil ring holes are clean.

Crankshaft - Connecting Rod Journal Taper, Out of Round
1. Measure the crankshaft connecting rod journal diameters in two
directions perpendicular to one
another at each end of the connecting rod journal. The difference in the
measurements from
one e ...
Piston - Pin to Bore Diameter
1. WARNING: Cover the end of the pin bore with a hand or shop rag when
removing
the retainer ring, since it has a tendency to spring out. Wear eye protection.
NOTE: Piston and piston pins are a matc ...
Other materials:
Runout Check - Brake Disc and Hub
Special Tool(s)
Brake Measurement Kit
134-R0199 or equivalent
Material
Item
Specification
High Temperature Nickel Anti-
Seize Lubricant
F6AZ-9L494-AA
ESE-M12A4-
A
CAUTION: The brake disc (1126) runout specification must ...
Interior Trim and Ornamentation
General Specifications
Torque Specifications
Interior Trim
The interior trim consists of:
A-pillar lower trim panels
door trim panels
headliner (coupe)
package tray trim panel (coupe)
quarter trim panels
upper quarter trim panels (coup ...
Blower Motor
Removal
1. Disconnect the jumper wire.
2. Disconnect the main harness.
3. Remove the screws.
4. Separate the cover from the motor.
5. Separate the motor from the housing.
6. Disconnect the jumper from the motor.
Remove the blower motor.
Installa ...

