Ford Mustang (1999-2004) Service Manual: Piston Inspection
Special Tool(s)
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Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent |
CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.
1. Clean and inspect the (1) ring lands, (2) skirts, (3) pin bosses, and the (4) tops of the pistons. If wear marks, scores or glazing is found on the piston skirt, check for a bent or twisted connecting rod.
2. Use the Piston Ring Groove Scraper to clean the piston ring grooves.
- Make sure the oil ring holes are clean.
Crankshaft - Connecting Rod Journal Taper, Out of Round
1. Measure the crankshaft connecting rod journal diameters in two
directions perpendicular to one
another at each end of the connecting rod journal. The difference in the
measurements from
one e ...
Piston - Pin to Bore Diameter
1. WARNING: Cover the end of the pin bore with a hand or shop rag when
removing
the retainer ring, since it has a tendency to spring out. Wear eye protection.
NOTE: Piston and piston pins are a matc ...
Other materials:
Reservoir
Removal
WARNING: Brake fluid contains polyglycol ethers and polyglycols.
Avoid contact with
eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes,
flush eyes with
running water for 15 minutes. Get medical attention if irritation persi ...
Principles of Operation
The speed control system is designed to maintain vehicle speed above 48 km/h
(30 mph). After the
ON switch is depressed, depressing the SET/ACCEL switch will activate the speed
control servo. To
increase a set speed, either depress and hold for continuous ac ...
Pinpoint Tests
The pinpoint tests are a step-by-step diagnostic process designed to
determine the cause of a condition. It may not always be necessary to follow a
pinpoint test to its conclusion. Carry out only the
steps necessary to correct the condition. Then, test the s ...
