Ford Mustang (1999-2004) Service Manual: Piston Inspection
Special Tool(s)
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Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent |
CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.
1. Clean and inspect the (1) ring lands, (2) skirts, (3) pin bosses, and the (4) tops of the pistons. If wear marks, scores or glazing is found on the piston skirt, check for a bent or twisted connecting rod.
2. Use the Piston Ring Groove Scraper to clean the piston ring grooves.
- Make sure the oil ring holes are clean.
Crankshaft - Connecting Rod Journal Taper, Out of Round
1. Measure the crankshaft connecting rod journal diameters in two
directions perpendicular to one
another at each end of the connecting rod journal. The difference in the
measurements from
one e ...
Piston - Pin to Bore Diameter
1. WARNING: Cover the end of the pin bore with a hand or shop rag when
removing
the retainer ring, since it has a tendency to spring out. Wear eye protection.
NOTE: Piston and piston pins are a matc ...
Other materials:
Key Programming - Additional Key With One Programmed
Key
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent
diagnostic tool
NOTE: This procedure is used when a customer needs to have an additional key
programmed into the
veh ...
Vehicle Certification (VC) Label Locator
The upper portion of the vehicle certification (VC) label contains the
manufacturer name, the month
and year of manufacture, the certification statement and the VIN. It also
includes gross vehicle weight
ratings (GVWR). The VC label is located on the left- ...
Idle Air Control (IAC) Valve - Mach I
Removal and Installation
1. Remove the air intake scoop. For additional
information, refer to Section.
2. Disconnect the idle air control (IAC) valve electrical connector.
3. Remove the bolts, the IAC valve and the gasket.
4. NOTE: Install a new ga ...
