Ford Mustang (1999-2004) Service Manual: Piston Inspection

Special Tool(s)

Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent

CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.

1. Clean and inspect the (1) ring lands, (2) skirts, (3) pin bosses, and the (4) tops of the pistons. If wear marks, scores or glazing is found on the piston skirt, check for a bent or twisted connecting rod.

Piston Inspection

2. Use the Piston Ring Groove Scraper to clean the piston ring grooves.

  • Make sure the oil ring holes are clean.

Piston Inspection

    Crankshaft - Connecting Rod Journal Taper, Out of Round
    1. Measure the crankshaft connecting rod journal diameters in two directions perpendicular to one another at each end of the connecting rod journal. The difference in the measurements from one e ...

    Piston - Pin to Bore Diameter
    1. WARNING: Cover the end of the pin bore with a hand or shop rag when removing the retainer ring, since it has a tendency to spring out. Wear eye protection. NOTE: Piston and piston pins are a matc ...

    Other materials:

    Lifting
    CAUTION: Do not allow the lift adapters to contact the steering linkage, suspension arms, stabilizer arms, or to compress the lower suspension arm stabilizer bar insulator (5493). Damage to the suspension, exhaust and steering linkage components may occur i ...

    General information on radio frequencies
    This device complies with part 15 of the FCC Rules and with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interferen ...

    Tracer Dye Leak Detection
    Special Tool(s) 120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright ye ...