Ford Mustang (1999-2004) Service Manual: Crankshaft Main Bearing Journal - Clearance

Special Tool(s)

Plastigage 303-D031 (D81L-6002-B) or equivalent

NOTE: Crankshaft main bearing journals must be within specifications before checking journal clearance.

1. Remove the crankshaft main bearing caps and crankshaft main bearing.

2. Lay a piece of Plastigage across the face of each crankshaft main bearing surface.

Crankshaft Main Bearing Journal - Clearance

3. NOTE: Do not turn the crankshaft while carrying out this procedure.

Install and remove the crankshaft main bearing cap.

4. Verify the crankshaft journal clearance.

  • Refer to the appropriate section in Group 303 for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.

Crankshaft Main Bearing Journal - Clearance

    Camshaft Runout
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. NOTE: Camshaft journals must be within specifications before checking runout. Use ...

    Crankshaft End Play
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. Measure the crankshaft end play. Use a Dial Indicator Gauge with Holding Fixture t ...

    Other materials:

    Audible warnings and indicators
    Key In Ignition Warning Chime Sounds when the key is left in the ignition in the off or accessory position and the driver’s door is opened. Keyless Warning Alert (If Equipped) Sounds when the keyless vehicle is in RUN and the driver’s door is opened. Hea ...

    Removal
    1. Remove the center instrument panel register. 2. Remove the screws. 3. Disconnect the connectors. 4. Using the special tool, disconnect the temperature control cable from the control head. 5. Remove the nuts and disconnect the vacuum connector. ...

    Towing the vehicle on four whe
    Emergency Towing If your vehicle becomes inoperable (without access to wheel dollies, car-hauling trailer, or flatbed transport vehicle), it can be flat-towed (all wheels on the ground, regardless of the powertrain and transmission configuration) under the fol ...