Ford Mustang (1999-2004) Service Manual: Disassembly

1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section.

2. Remove the bolts.

Differential Case and Ring Gear - Conventional

3. CAUTION: Do not damage the threads in the bolt holes.

Insert a punch in the bolt holes and drive off the ring gear.

Differential Case and Ring Gear - Conventional

4. Using the special tools, remove the differential bearings (4221), if necessary.

Differential Case and Ring Gear - Conventional

5. Remove the bolt.

Differential Case and Ring Gear - Conventional

6. Remove the differential pinion shaft (4211).

Differential Case and Ring Gear - Conventional

7. Rotate and remove the differential pinion gears (4215) and differential pinion thrust washers (4230).

Differential Case and Ring Gear - Conventional

8. Remove the differential side gears (4236) and the differential side gear thrust washers (4228).

Differential Case and Ring Gear - Conventional

    Differential Case and Ring Gear - Conventional
    Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Installer, Differential Side Bearing 205-010 (T57L-4221-A2) Step Plate 205-D061 (D83T-4205-C2) or ...

    Assembly
    1. Lubricate the differential side gear thrust washers and the differential side gear journals, and assemble the washers to the gears. Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-1958 ...

    Other materials:

    Pressure Plate Check
    1. Check the clutch pressure plate surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth. 2. Measure the flatness of the clutch pressure plate surface with a straightedge and a feeler g ...

    Parking Brake (Description and Operation)
      The parking brake system is cable-actuated and controlled by an independent hand-operated parking brake control (2780). To apply parking brake, pull parking brake control upward as far as possible. The parking brake system is an AUTO-ADJUST system ...

    Removal
    1. Use a suitable suction device to lower the brake fluid level in the master cylinder reservoir. 2. Raise and support the vehicle. 3. Remove the wheel and tire assembly. 4. Inspect the pads for wear or contamination, install new if worn to ...