Ford Mustang (1999-2004) Service Manual: Door Alignment

NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models.

1. Mark the position of the front door hinges to the front door to use as reference points.

2. Loosen the front door hinge-to-front door bolts enough to permit movement.

Door Alignment

3. Adjust the front door alignment to specification.

Door Alignment

4. NOTE: After aligning the door, verify that the door can be closed easily and fits tightly.

Tighten the front door hinge-to-front door bolts.

Door Alignment

    Hinge Adjustment
    NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models. ...

    Striker Adjustment
    NOTE: After adjusting the door latch striker plate, verify that the door can be closed easily and fits tightly. 1. Loosen the door latch striker plate bolts. 2. Reposition the door latch str ...

    Other materials:

    Crankshaft End Play
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. Measure the crankshaft end play. Use a Dial Indicator Gauge with Holding Fixture to measure crankshaft end play. 2. Position the crankshaft t ...

    Spring Lock Couplings
    Special Tool(s) Disconnect Tool, Spring Lock Coupling (3/8 inch yellow) 310-D004 (D87L-9280-A) or equivalent Disconnect Tool, Spring Lock Coupling (1/2 inch green) 310-D005 (D87L-9280-B) or equivalent Material Item ...

    Fuel Tank Filler Pipe
    Removal 1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section. 2. Remove the bolts from the filler pipe housing. 3. Remove the bolts from the filler pipe rubber boot-to-floor pan. 4. Remove the hose attached to the upper p ...