Ford Mustang (1999-2004) Service Manual: Installation
1. Install a new upper intake manifold gasket.
2. NOTE: Refer to the location note made during removal and make sure the bolts are installed in the correct locations.
Install the upper intake manifold. Tighten the bolts in two stages in the sequence shown.
- Stage 1: Tighten to 10 Nm (89 lb-in).
- Stage 2: Rotate an additional 90 degrees (1/4 turn).
3. Connect the vacuum hose.
4. Connect the following:
- Ignition coil electrical connector.
- Radio interference capacitor electrical connector.
- Spark plug wires.
5. Connect the vacuum hoses.
6. Connect the PCV tube.
7. Connect the differential pressure feedback EGR system electrical and vacuum connections.
8. Connect the EGR vacuum regulator solenoid electrical and vacuum connections.
9. Position the accelerator cable bracket and install the bolts.
10. Connect the accelerator and speed control cables to the throttle body cam.
11. Connect the EVAP return tube and the TP sensor electrical connector.
12. Connect the vacuum hose and the IAC valve electrical connector.
13. Install the engine air cleaner outlet pipe. For additional information, refer to Section .
14. Connect the battery ground cable. For additional information, refer to Section .
Removal
1. Disconnect the battery ground cable. For additional information, refer
to Section.
2. Remove the engine air cleaner outlet pipe. For additional information,
refer to Section.
3. Disconnect ...
Lower Intake Manifold
Material
...
Other materials:
Timing Drive Components
Special Tool(s)
Compressor, Valve Spring
303-567 (T97P-6565-AH)
Holding Tool, Crankshaft
303-448 (T93P-6303-A)
Aligner, Camshaft Position
303-557 (T96T-6256-B)
...
Extension Housing Seal and Gasket
Special Tool(s)
Slide Hammer
100-001 (T50T-100-A)
Installer, Transmission
Extension Housing Fluid Seal
308-002 (T61L-7657-A)
Remover, Transmission Fluid
Seal
307-048 (T74P-77248-A)
Removal
1. Drain the transmiss ...
Degas Bottle
Removal and Installation
1. Drain the coolant. For additional information, refer to Supercharger
Cooling System Draining,
Filling and Bleeding in this section.
2. Disconnect the coolant hoses.
3. Remove the bolts and the degas bottle.
4. To install ...