Ford Mustang (1999-2004) Service Manual: Installation

1. Install a new upper intake manifold gasket.

Upper Intake Manifold

2. NOTE: Refer to the location note made during removal and make sure the bolts are installed in the correct locations.

Install the upper intake manifold. Tighten the bolts in two stages in the sequence shown.

  • Stage 1: Tighten to 10 Nm (89 lb-in).
  • Stage 2: Rotate an additional 90 degrees (1/4 turn).

Upper Intake Manifold

3. Connect the vacuum hose.

Upper Intake Manifold

4. Connect the following:

  • Ignition coil electrical connector.
  • Radio interference capacitor electrical connector.
  • Spark plug wires.

Upper Intake Manifold

5. Connect the vacuum hoses.

Upper Intake Manifold

6. Connect the PCV tube.

Upper Intake Manifold

7. Connect the differential pressure feedback EGR system electrical and vacuum connections.

Upper Intake Manifold

8. Connect the EGR vacuum regulator solenoid electrical and vacuum connections.

Upper Intake Manifold

9. Position the accelerator cable bracket and install the bolts.

Upper Intake Manifold

10. Connect the accelerator and speed control cables to the throttle body cam.

Upper Intake Manifold

11. Connect the EVAP return tube and the TP sensor electrical connector.

Upper Intake Manifold

12. Connect the vacuum hose and the IAC valve electrical connector.

Upper Intake Manifold

13. Install the engine air cleaner outlet pipe. For additional information, refer to Section .

14. Connect the battery ground cable. For additional information, refer to Section .

    Removal
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the engine air cleaner outlet pipe. For additional information, refer to Section. 3. Disconnect ...

    Lower Intake Manifold
    Material ...

    Other materials:

    Inspection and Verification
    Certain axle noise or vibration symptoms are also common to the engine, transmission, wheel bearings, tires, and other parts of the vehicle. For this reason, be sure that the cause of the trouble is in the axle before disassembling, adjusting or repairing th ...

    Pinpoint Tests - OSC Equipped Vehicles
    Special Tool(s) Breakout Box, EEC-V Control System 418-049 (T94L-50-EEC-V) or equivalent MLP-TR Cable 418-F107 (007-00111) or equivalent Worldwide Diagnostic System (WDS) 418-F224 New Generation STAR (NGS) T ...

    Disassembly
    1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section. 2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise or similar holding fixture. Denting or localizing fracture ca ...