Ford Mustang (1999-2004) Service Manual: Fuel Pump Module

Removal and Installation

1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section.

2. NOTE: For installation, tighten the bolts in the sequence shown.

Remove the module assembly flange bolts.

Fuel Pump Module

3. Clean the area around the fuel delivery module mounting flange.

4. Lift the fuel pump, carefully detach the fuel float arm and remove the fuel pump from the fuel tank.

Fuel Pump Module

5. NOTE: Install a new fuel pump O-ring.

To install, reverse the removal procedure.

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Fuel Tank Filler Pipe
    Removal 1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section. 2. Remove the bolts from the filler pipe housing. 3. Remove the bolts from the filler pipe rubber b ...

    Other materials:

    Closing the convertible top
    Note: The convertible top will not operate unless the vehicle is stationary or traveling under 3 mph (5 kmh). Note: Make sure that the latch handles are pulled down and in the fully opened position before the top makes contact with the windshield header. This ...

    Wheel Bearing Check
    1. WARNING: The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch. Failure to do so can result in unexpected infla ...

    Symptom Chart
    Condition Possible Sources Action Incorrect/erratic direction of airflow from outlet(s) No vacuum to A/C heater function switch selector. A/C heater function selector switch leaks vacuum. Kinked/pinched vacuu ...