Ford Mustang (1999-2004) Service Manual: Fuel Pump Module
Removal and Installation
1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section.
2. NOTE: For installation, tighten the bolts in the sequence shown.
Remove the module assembly flange bolts.
3. Clean the area around the fuel delivery module mounting flange.
4. Lift the fuel pump, carefully detach the fuel float arm and remove the fuel pump from the fuel tank.
5. NOTE: Install a new fuel pump O-ring.
To install, reverse the removal procedure.
Support Straps
Removal
WARNING: Do not smoke, carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related components. Highly flammable mixtures are
always present
and may be ignited ...
Fuel Tank Filler Pipe
Removal
1. Remove the fuel tank. For additional information, refer to Fuel Tank in
this section.
2. Remove the bolts from the filler pipe housing.
3. Remove the bolts from the filler pipe rubber b ...
Other materials:
Component Tests
Battery-Load Test
1. With the engine running, turn the A/C on, the blower motor on high
speed and the headlamps
on high beam.
2. Increase the engine speed to approximately 2,000 rpm. The voltage
should increase a minimum
of 0.5 volt above the ba ...
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage an ...
Instrument Panel and Console
Torque Specifications
Instrument Panel
The instrument panel consists of the following components:
instrument cluster
instrument panel finish panels
audio unit
A/C controls
glove compartment door
passenger air bag module
glove compart ...
