Ford Mustang (1999-2004) Service Manual: Fuel Pump Module

Removal and Installation

1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section.

2. NOTE: For installation, tighten the bolts in the sequence shown.

Remove the module assembly flange bolts.

Fuel Pump Module

3. Clean the area around the fuel delivery module mounting flange.

4. Lift the fuel pump, carefully detach the fuel float arm and remove the fuel pump from the fuel tank.

Fuel Pump Module

5. NOTE: Install a new fuel pump O-ring.

To install, reverse the removal procedure.

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Fuel Tank Filler Pipe
    Removal 1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section. 2. Remove the bolts from the filler pipe housing. 3. Remove the bolts from the filler pipe rubber b ...

    Other materials:

    Pinpoint Tests - Air Bag Supplemental Restraint System (SRS)
    Special Tool(s) 73III Automotive Meter 105-R0057 or equivalent Diagnostic Tool, Restraint System 418-F088 (105-R0012) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or e ...

    Latch - Luggage Compartment Lid
    Removal 1. NOTE: The luggage compartment lid latch is equipped with mechanical interior release handle. Disconnect the luggage compartment lid lock actuator (432A38) cable. 2. Remove the luggage compartment lid latch (43200). 1. Disconnect the ...

    Hinge Adjustment
    NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models. 1. Remove the A-pillar lower trim panel. 2. Position the ...