Ford Mustang (1999-2004) Service Manual: Fuel Pump Module

Removal and Installation

1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section.

2. NOTE: For installation, tighten the bolts in the sequence shown.

Remove the module assembly flange bolts.

Fuel Pump Module

3. Clean the area around the fuel delivery module mounting flange.

4. Lift the fuel pump, carefully detach the fuel float arm and remove the fuel pump from the fuel tank.

Fuel Pump Module

5. NOTE: Install a new fuel pump O-ring.

To install, reverse the removal procedure.

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Fuel Tank Filler Pipe
    Removal 1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section. 2. Remove the bolts from the filler pipe housing. 3. Remove the bolts from the filler pipe rubber b ...

    Other materials:

    Hydro-Boost Bleeding
    1. NOTE: The Hydro-Boost power brake booster (2B560) is generally self-bleeding, and the following procedure will normally bleed the air from the power brake booster. Normal operation of the vehicle will further remove any additional trapped air. Fill the p ...

    Installation
    WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions and notes at the beginning of the removal procedure. 1. Install the passenger air bag module. 1. Position the passenger air bag module into the instrume ...

    Component Tests
    Heater Core WARNING: Carbon monoxide gas is colorless, odorless and dangerous. If it is necessary to operate the engine with the vehicle in a closed area such as a garage, always use an exhaust collector to vent the exhaust gases outside the closed area ...