Ford Mustang (1999-2004) Service Manual: Fuel Pump Module
Removal and Installation
1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section.
2. NOTE: For installation, tighten the bolts in the sequence shown.
Remove the module assembly flange bolts.
3. Clean the area around the fuel delivery module mounting flange.
4. Lift the fuel pump, carefully detach the fuel float arm and remove the fuel pump from the fuel tank.
5. NOTE: Install a new fuel pump O-ring.
To install, reverse the removal procedure.
Support Straps
Removal
WARNING: Do not smoke, carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related components. Highly flammable mixtures are
always present
and may be ignited ...
Fuel Tank Filler Pipe
Removal
1. Remove the fuel tank. For additional information, refer to Fuel Tank in
this section.
2. Remove the bolts from the filler pipe housing.
3. Remove the bolts from the filler pipe rubber b ...
Other materials:
Cooling Fan Motor and Shroud
Removal and Installation
1. Disconnect the battery ground cable.
2. Remove the degas bottle or coolant expansion tank. For additional
information, refer to Degas
Bottle-4.6L(2V) and 4.6L(4V) in this section.
3. Disconnect the cooling fan electrical connecto ...
Manifold Gauge Set Connection
Special Tool(s)
R-134a Manifold Gauge Set
176-R032A or equivalent
1. Turn both valves on the R-134a Manifold Gauge Set clockwise to close the
low- and highpressure
hoses to the center manifold and center hose.
2. Remove the A/C charging valv ...
Installation
Using special tool 205-054
NOTE: This is the preferred method for installing the pinion bearing
cups. If necessary, proceed to
Using special tools 205-153, 205-054, and 205-D055 in this procedure for an
alternate method.
1. Position the special tools and th ...
