Ford Mustang (1999-2004) Service Manual: Fuel Pump Module
Removal and Installation
1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section.
2. NOTE: For installation, tighten the bolts in the sequence shown.
Remove the module assembly flange bolts.
3. Clean the area around the fuel delivery module mounting flange.
4. Lift the fuel pump, carefully detach the fuel float arm and remove the fuel pump from the fuel tank.
5. NOTE: Install a new fuel pump O-ring.
To install, reverse the removal procedure.
Support Straps
Removal
WARNING: Do not smoke, carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related components. Highly flammable mixtures are
always present
and may be ignited ...
Fuel Tank Filler Pipe
Removal
1. Remove the fuel tank. For additional information, refer to Fuel Tank in
this section.
2. Remove the bolts from the filler pipe housing.
3. Remove the bolts from the filler pipe rubber b ...
Other materials:
Inspection and Verification
1. The interior lighting system is a generic electronic module (GEM)
controlled system.
2. Verify the customer concern by operating the interior lighting system.
3. Visually inspect for the following obvious signs of mechanical and
electrical damage.
...
Installation
NOTE: Do not use a fiber disc to clean the surfaces. Fibers from
the disc can get into the oil pan and
oil and clog the oil bypass valve.
1. Clean and inspect the cylinder head for flatness.
2. Install a new head gasket on the cylinder block with the sma ...
Turn Signal and Hazard Lamps
Refer to Wiring Diagrams Cell 90 , Turn/Stop/Hazard Lamps for schematic
and connector information.
Special Tool(s)
73 III Automotive Meter
105-R0057 or equivalent
Inspection and Verification
1. Verify the customer concern.
2. Visually ins ...
