Ford Mustang (1999-2004) Service Manual: Fuel Pump Module

Removal and Installation

1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section.

2. NOTE: For installation, tighten the bolts in the sequence shown.

Remove the module assembly flange bolts.

Fuel Pump Module

3. Clean the area around the fuel delivery module mounting flange.

4. Lift the fuel pump, carefully detach the fuel float arm and remove the fuel pump from the fuel tank.

Fuel Pump Module

5. NOTE: Install a new fuel pump O-ring.

To install, reverse the removal procedure.

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Fuel Tank Filler Pipe
    Removal 1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section. 2. Remove the bolts from the filler pipe housing. 3. Remove the bolts from the filler pipe rubber b ...

    Other materials:

    Differential Case and Ring Gear
    Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Installer, Differential Side Bearing 205-009 (T57L-4221-A1) Step Plate 205-D016 (D80L-630-5) or equivalent ...

    Assembly
    1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with crocus cloth. Install a new clutch cylinder if badly scored or damaged. 2. Check the fluid passage in the ...

    Door
    Removal 1. Remove the door trim panel. For additional information, refer to Section. 2. Disconnect the necessary electrical connectors to remove the harness and grommet from the door. 3. NOTE: This procedure requires an assistant. NOTE: Mark ...