Ford Mustang (1999-2004) Service Manual: Fuel Pump Module
Removal and Installation
1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section.
2. NOTE: For installation, tighten the bolts in the sequence shown.
Remove the module assembly flange bolts.
3. Clean the area around the fuel delivery module mounting flange.
4. Lift the fuel pump, carefully detach the fuel float arm and remove the fuel pump from the fuel tank.
5. NOTE: Install a new fuel pump O-ring.
To install, reverse the removal procedure.
Support Straps
Removal
WARNING: Do not smoke, carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related components. Highly flammable mixtures are
always present
and may be ignited ...
Fuel Tank Filler Pipe
Removal
1. Remove the fuel tank. For additional information, refer to Fuel Tank in
this section.
2. Remove the bolts from the filler pipe housing.
3. Remove the bolts from the filler pipe rubber b ...
Other materials:
Removal
CAUTION: Since the engine is not free-wheeling, timing procedures must
be followed
exactly or piston and valve damage can occur.
1. Remove the engine front cover. For additional information, refer to Engine
Front Cover in this
section.
2. Remove the cranksh ...
Symptom Chart
Condition
Possible Sources
Action
Hard Steering or
Lack of Assist
Seized lower steering
column shaft U-joints.
Damaged, fractured
steering column
bearing(s).
Power steering pump.
Suspension
components.
...
Inspection and Verification
1. Verify the customer concern is with the evaporative emission (EVAP)
system.
2. Visually inspect for the following obvious signs of mechanical damage.
Visual Inspection Chart
Mechanical
Fuel filler cap
EVAP test port
...
