Ford Mustang (1999-2004) Service Manual: Fuel Pump Module
Removal and Installation
1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section.
2. NOTE: For installation, tighten the bolts in the sequence shown.
Remove the module assembly flange bolts.
3. Clean the area around the fuel delivery module mounting flange.
4. Lift the fuel pump, carefully detach the fuel float arm and remove the fuel pump from the fuel tank.
5. NOTE: Install a new fuel pump O-ring.
To install, reverse the removal procedure.
Support Straps
Removal
WARNING: Do not smoke, carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related components. Highly flammable mixtures are
always present
and may be ignited ...
Fuel Tank Filler Pipe
Removal
1. Remove the fuel tank. For additional information, refer to Fuel Tank in
this section.
2. Remove the bolts from the filler pipe housing.
3. Remove the bolts from the filler pipe rubber b ...
Other materials:
Installation
1. Install a new upper intake manifold gasket.
2. NOTE: Refer to the location note made during removal and make sure
the bolts are installed in
the correct locations.
Install the upper intake manifold. Tighten the bolts in two stages in the
sequence shown ...
Thermostat - 3.8L
Material
Item
Specification
Gasket Adhesive
TA-6 or equivalent
WSS-M2G408-
A
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Removal and Installation
1. Drain the engine cool ...
Cylinder Head - Distortion
Special Tool(s)
Straight Edge
303-D039 (D83L-4201-A) or
equivalent
1. Use a straight edge and a feeler gauge to inspect the cylinder head for
flatness. If the cylinder
head is distorted, install a new cylinder head.
Cylinder Bore -Cleaning ...
