Ford Mustang (1999-2004) Service Manual: Fuel Pump Module

Removal and Installation

1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section.

2. NOTE: For installation, tighten the bolts in the sequence shown.

Remove the module assembly flange bolts.

Fuel Pump Module

3. Clean the area around the fuel delivery module mounting flange.

4. Lift the fuel pump, carefully detach the fuel float arm and remove the fuel pump from the fuel tank.

Fuel Pump Module

5. NOTE: Install a new fuel pump O-ring.

To install, reverse the removal procedure.

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Fuel Tank Filler Pipe
    Removal 1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section. 2. Remove the bolts from the filler pipe housing. 3. Remove the bolts from the filler pipe rubber b ...

    Other materials:

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    Special Tool(s) A/C Flush and Purge Machine 219-00022 (part of 219-00023) or equivalent A/C Flush and Purge Fitting Kit 219-00024 (part of 219-00023) or equivalent WARNING: Use extreme care and observe all safety and service ...

    Installation
    1. Position the fuel charging wiring in the vehicle and attach to the rear of the intake manifold. 2. NOTE: Make sure the locking clips are fully engaged into the bracket. Reposition the accelerator cable and the speed control cable (if equipped) and ...

    Security Access - Procedure
    Special Tool(s) Worldwide 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent diagnostic tool NOTE: The security access procedure is utilized to obtain passive anti-theft system (PATS) security access. PATS security acce ...