Ford Mustang (1999-2004) Service Manual: Fuel Pump Module

Removal and Installation

1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section.

2. NOTE: For installation, tighten the bolts in the sequence shown.

Remove the module assembly flange bolts.

Fuel Pump Module

3. Clean the area around the fuel delivery module mounting flange.

4. Lift the fuel pump, carefully detach the fuel float arm and remove the fuel pump from the fuel tank.

Fuel Pump Module

5. NOTE: Install a new fuel pump O-ring.

To install, reverse the removal procedure.

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Fuel Tank Filler Pipe
    Removal 1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section. 2. Remove the bolts from the filler pipe housing. 3. Remove the bolts from the filler pipe rubber b ...

    Other materials:

    Installation
    1. CAUTION: The timing chain procedures must be followed exactly or damage to the valve and pistons will result. Compress the tensioner plunger, using an edge of a vise. 2. While holding the ratchet mechanism, push the ratchet arm back into the tensioner ...

    Brake System (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 60, Instrument Cluster for schematic and connector information. Refer to Wiring Diagrams Cell 97, Daytime Running Lamps for schematic and connector information. Special Tool(s) 73 Digital Multimeter 105-R0051 or Equiva ...

    Principles of Operation
    NOTE: A new instrument cluster must be reconfigured. Refer to Section. The instrument cluster is a hybrid electronic cluster (HEC). The instrument cluster uses both hardwired and the standard corporate protocol (SCP) communication network to transmit a ...