Ford Mustang (1999-2004) Service Manual: Fuel Tank Filler Pipe

Removal

1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section.

2. Remove the bolts from the filler pipe housing.

Fuel Tank Filler Pipe

3. Remove the bolts from the filler pipe rubber boot-to-floor pan.

4. Remove the hose attached to the upper part of the pipe.

5. Rotate the pipe downward to clear the filler pipe pocket and pull it into the trunk area.

Installation

1. To install, reverse the removal procedure.

    Fuel Pump Module
    Removal and Installation 1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section. 2. NOTE: For installation, tighten the bolts in the sequence shown. Remove the modu ...

    Fuel Filter
    Removal WARNING: Fuel supply lines on all vehicles equipped with fuel injected engines will remain pressurized for long periods of time after engine shutdown. Fuel system pressure must be relieved p ...

    Other materials:

    Inspection and Verification
    1. Verify the customer concern is with the evaporative emission (EVAP) system. 2. Visually inspect for the following obvious signs of mechanical damage. Visual Inspection Chart Mechanical Fuel filler cap EVAP test port ...

    Disassembly
    1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section. 2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise or similar holding fixture. Denting or localizing fracture ca ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. NOTE: Synchronizer components are not interchangeable. During disassembly, mark each individual synchronizer for assembly. Synchronizer hubs and sleeves are a selected a ...