Ford Mustang (1999-2004) Service Manual: Hinge Adjustment

NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models.

1. Remove the A-pillar lower trim panel.

2. Position the electrical connectors aside.

3. Loosen the lower front door hinge-to-body nut enough to permit movement.

Hinge Adjustment

4. Remove the fender. For additional information, refer to Section.

5. Mark the position of the upper and lower front door hinges to the body to use as reference points.

Hinge Adjustment

6. Loosen the four upper and lower front door hinge-to-body bolts enough to permit movement.

Hinge Adjustment

7. Adjust the front door to specification.

Hinge Adjustment

8. NOTE: After adjusting the door hinge, verify that the door can be closed easily and fits tightly.

Tighten the front door hinge to body bolts.

Hinge Adjustment

9. Tighten the front door hinge to body nut.

Hinge Adjustment

10. Install the electrical connectors.

11. Install the A-pillar lower trim panel.

12. Install the fender. For additional information, refer to Section.

    Body Closures
    General Specifications Torque Specifications Body Closures The body closures consist of the following components: door checks front door front door latch strikers front door hinges ...

    Door Alignment
    NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models. ...

    Other materials:

    Front Bumper Cover
    Removal and Installation NOTE: Mustang shown, GT and Cobra similar. 1. Remove the pin-type retainers and the radiator upper sight shield. 2. Remove the two pin-type retainers (one each side). 3. Remove the four front bumper cover nuts (two each side). 4. ...

    Pulley - CIII Pump
    Special Tool(s) Pump Pulley Replacer 211-185 (T91P-3A733-A) Pump Pulley Remover 211-016 (T69L-10300-B) Removal 1. Remove the drive belt. 2. Raise and support the vehicle. 3. Using the special tool, remove the pulley. Inspect the p ...

    Key Programming - Enable/Disable Spare Key Programming
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent diagnostic tool NOTE: The spare key programming switch is a diagnostic tool programmable switch that provides the ca ...