Ford Mustang (1999-2004) Service Manual: Evaporative Emission System Leak Test
Special Tool(s)
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Evaporative Emission System Tester 310-F007 (134-00056) or equivalent |
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Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool |
CAUTION: The evaporative emission system must not be pressurized to more than 3.48 kPa (14 inches H 2 O) or damage to the evaporative emission system may occur.
1. Connect the Evaporative Emission System Leak Tester to the evaporative emission test port.
2. Close the canister vent solenoid. For additional information, refer to Canister Vent Solenoid Closing Procedure in this section.
3. Pressurize the evaporative emission system to 3.48 kPa (14 inches H 2 O).
4. Monitor the system for two minutes. The system fails the leak test if the pressure falls below 2.0 kPa (8 inches H 2 O).
5. Repair any leaks as necessary.
6. Repeat the leak test until the system remains above 2.0 kPa (8 inches H 2 O) after the twominute test period.
Canister Vent Solenoid Closing Procedure
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent scan
tool
CAUTION: The canister vent solenoid must not be ...
Evaporative Emission Repair Verification Drive Cycle
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent scan
tool
Drive Cycle Recommendations
NOTE: The followi ...
Other materials:
Inspection and Verification
NOTE: If any concerns are noted with the speedometer, stoplamps, or
horn, address those concerns
by referring to their associated sections before continuing speed control
diagnosis.
1. Verify the customer concern by operating the speed control system.
2. Vi ...
Coupling
Removal and Installation
1. CAUTION: Do not allow the steering column shaft to rotate while
intermediate shaft
is disconnected or damage to the clockspring can result. If there is evidence
that the
steering column shaft has rotated the clockspring must be re ...
Assembly
1. Lubricate all components with the recommended transmission fluid when
reassembling.
2. Using the special tools, press the output shaft front bearing on the output
shaft.
3. Install the third gear bearing.
Apply petroleum jelly to the bearing.
4. I ...


