Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve - Cobra

Removal and Installation

1. Disconnect the accelerator cable and the speed control cable.

Exhaust Gas Recirculation (EGR) Valve - Cobra

2. Remove the accelerator cable bracket bolts.

Exhaust Gas Recirculation (EGR) Valve - Cobra

3. Release the clip and position the accelerator cable bracket and the cables aside.

Exhaust Gas Recirculation (EGR) Valve - Cobra

4. Disconnect the electrical connectors from the fuel pulse damper, EGR vacuum regulator solenoid, supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.

Exhaust Gas Recirculation (EGR) Valve - Cobra

5. Disconnect the vacuum hoses from the differential pressure feedback EGR system.

Exhaust Gas Recirculation (EGR) Valve - Cobra

6. Disconnect the vacuum hoses from the supercharger bypass vacuum solenoid, and the actuator.

Exhaust Gas Recirculation (EGR) Valve - Cobra

7. Disconnect the vacuum hoses from the fuel pulse damper and the EGR vacuum regulator solenoid.

Exhaust Gas Recirculation (EGR) Valve - Cobra

8. Disconnect the vacuum hose from the EGR valve.

Exhaust Gas Recirculation (EGR) Valve - Cobra

9. Disconnect the vacuum hoses at the back of the supercharger and position the vacuum harness aside.

Exhaust Gas Recirculation (EGR) Valve - Cobra

10. Remove the vacuum accessory bracket mounting nut.

Exhaust Gas Recirculation (EGR) Valve - Cobra

11. Remove the mounting bolts, and the vacuum accessory bracket.

Exhaust Gas Recirculation (EGR) Valve - Cobra

12. Disconnect the exhaust manifold to EGR valve tube.

Exhaust Gas Recirculation (EGR) Valve - Cobra

13. NOTE: Discard the EGR valve gasket.

Remove the mounting bolts and the EGR valve.

Exhaust Gas Recirculation (EGR) Valve - Cobra

14. NOTE: Install a new EGR valve gasket.

To install, reverse the removal procedure.

    Exhaust Gas Recirculation (EGR) Valve
    Removal and Installation NOTE: The 4.6L, 2V is shown. The 3.8L is similar. 1. Disconnect the vacuum hose. 2. Disconnect the EGR tube from the EGR valve. 3. Remove the two bolts, the EGR valve an ...

    Exhaust Gas Recirculation (EGR) Valve - Mach I
    Removal and Installation 1. Remove the air intake scoop. For additional information, refer to Section. 2. Remove the exhaust gas recirculation (EGR) valve. 1. Disconnect the EGR tube upper fi ...

    Other materials:

    Fuel Line Fittings - Push Connect
    Special Tool(s) Disconnect Tool, Spring Lock Coupling 310-S039 (T90T-9550-S) Material Item Specification SAE 5W-20 Super Premium Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disconnect WARNING: Do not smoke ...

    Cleaning leather seats
    • Remove dust and loose dirt with a vacuum cleaner. • Clean spills and stains as quickly as possible. • For routine cleaning, wipe the surface with a soft, damp cloth. For more thorough cleaning, wipe the surface with a mild soap and water solution. In C ...

    Lamp Assembly - Map/Dome
    Removal 1. Disconnect the battery ground cable. 2. Remove the lamp lens from the lamp assembly. 3. Remove the lamp assembly. 1. Remove the screws. 2. Remove the lamp assembly. Disconnect the electrical connectors. Installation 1. NOTE ...