Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve - Mach I

Ford Mustang (1999-2004) Service Manual / Engine / Engine Emission Control / Exhaust Gas Recirculation (EGR) Valve - Mach I

Removal and Installation

1. Remove the air intake scoop. For additional information, refer to Section.

2. Remove the exhaust gas recirculation (EGR) valve.

1. Disconnect the EGR tube upper fitting.

2. Disconnect the vacuum hose.

3. Remove the two bolts and remove the EGR valve and gasket.

Exhaust Gas Recirculation (EGR) Valve - Mach I

3. CAUTION: Do not use metal scrapers, wire brushes, power abrasive disks or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.

Clean and inspect the mating surfaces.

4. To install, reverse the removal procedure.

  • Install a new gasket.
    Exhaust Gas Recirculation (EGR) Valve - Cobra
    Removal and Installation 1. Disconnect the accelerator cable and the speed control cable. 2. Remove the accelerator cable bracket bolts. 3. Release the clip and position the accelerator cable bra ...

    Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube
    Removal and Installation NOTE: 3.8L shown, 4.6L (2V) similar. 1. With the vehicle in NEUTRAL, position it on a hoist. 2. Disconnect the exhaust gas recirculation (EGR) valve tube from the exhaus ...

    Other materials:

    Mass Air Flow (MAF) Sensor - Cobra
    Removal and Installation 1. Disconnect the intake air temperature (IAT) sensor. 2. Disconnect the breather hose. 3. Disconnect the vacuum hose. 4. Loosen the clamps and remove the air cleaner outlet pipe. 5. CAUTION: The mass air flow (MAF) sensor ho ...

    Touchscreen climate controls
    Press the CLIMATE hard button to access your climate control features. Depending on your vehicle line and option package, your climate screen may look different from the screen shown here. Climate Control Voice Commands If you are not viewing the climate co ...

    Contaminated Refrigerant Handling
    1. CAUTION: If contaminated refrigerant is detected, DO NOT recover the refrigerant into your recovery/recycling equipment. Recover the contaminated refrigerant using suitable recovery-only equipment designed for capturing and storing contaminated refrigeran ...