Ford Mustang (1999-2004) Service Manual: Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

Removal and Installation

NOTE: 3.8L shown, 4.6L (2V) similar.

1. With the vehicle in NEUTRAL, position it on a hoist.

2. Disconnect the exhaust gas recirculation (EGR) valve tube from the exhaust manifold.

Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

3. Remove the differential feedback exhaust gas recirculation (EGR) system vacuum hoses and the bracket bolts. Position the bracket assembly aside.

Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

4. Disconnect the EGR tube from the EGR valve.

Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

5. Remove the exhaust manifold-to-EGR valve tube.

6. To install, reverse the removal procedure.

    Exhaust Gas Recirculation (EGR) Valve - Mach I
    Removal and Installation 1. Remove the air intake scoop. For additional information, refer to Section. 2. Remove the exhaust gas recirculation (EGR) valve. 1. Disconnect the EGR tube upper fi ...

    Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube - Cobra
    Removal and Installation 1. Remove the EGR valve. For addditional information, refer to Exhaust Gas Recirculation (EGR) Valve-Cobra in this section. 2. With the vehicle in NEUTRAL, position it on ...

    Other materials:

    Air Cleaner Outlet Pipe - 3.8L
    Removal and Installation 1. Remove the air cleaner outlet tube. 1. Loosen the clamps. 2. Disconnect the hose. 3. Remove the tube. 2. To install, reverse the removal procedure. Air Cleaner Outlet Pipe -4.6L (2V) Removal and Installation 1. Dis ...

    Exhaust Gas Recirculation (EGR) Valve
    Removal and Installation NOTE: The 4.6L, 2V is shown. The 3.8L is similar. 1. Disconnect the vacuum hose. 2. Disconnect the EGR tube from the EGR valve. 3. Remove the two bolts, the EGR valve and the gasket. 4. NOTE: Install a new gasket. To install, ...

    Release Cable - Clutch
    Removal CAUTION: Whenever the clutch release lever cable (7K553) is disconnected for any reason, such as transmission removal, clutch pedal components or clutch release lever cable replacement, it is imperative the correct method for installing the clut ...