Ford Mustang (1999-2004) Service Manual: Frame and Mounting
Frame and Body Mounting
Torque Specifications

Frame Assembly
Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.
Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.
Body Misalignment Check
1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.
NOTE: All body alignment measurements are made without trim and from metal to metal.
To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.
- Underbody Misalignment Check
- Front Subframe - 3.8L Engine
- Front Subframe - 4.6L (2V) Engine
- Front Subframe - 4.6L (4V) Engine
- Rear Subframe
Installation
WARNING: To reduce the risk of serious personal injury, read
and follow all warnings,
cautions and notes at the beginning of the removal procedure.
Vehicles receiving a new clockspring
1. NOT ...
Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference
dimensions are not
controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...
Other materials:
Body System - General Information
General Specifications
Body
Body and Sheet Metal
The body:
Is a unibody open cowl structure.
Is constructed of a lightweight, all-steel material with
removable bolted hood (16612), front
fenders (16005), doors, and luggage compartment lid ...
Spindle
Special Tool(s)
Tie-Rod End Remover
211-001 (TOOL-3290-D) or
Equivalent
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expen ...
Using sync with your phone
Hands-free calling is one of the main features of SYNC. While the system
supports a variety of features, many are dependent on your cellular
phone’s functionality. At a minimum, most cellular phones with Bluetooth
wireless technology support the following fu ...
