Ford Mustang (1999-2004) Service Manual: Frame and Mounting

Frame and Body Mounting

Torque Specifications

Torque Specifications

Frame Assembly

Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.

Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.

Body Misalignment Check

1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.

NOTE: All body alignment measurements are made without trim and from metal to metal.

To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.

Installation
WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions and notes at the beginning of the removal procedure. Vehicles receiving a new clockspring 1. NOT ...

Underbody Misalignment Check
Underbody Dimensions   1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference dimensions are not controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...

Other materials:

Fuel Line Fittings - Push Connect
Special Tool(s) Disconnect Tool, Spring Lock Coupling 310-S039 (T90T-9550-S) Material Item Specification SAE 5W-20 Super Premium Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disconnect WARNING: Do not smoke ...

Dowels - Flywheel Housing to Block
Removal 1. NOTE: Take care not to damage the flywheel housing to block dowel holes or the surface areas around the flywheel housing to block dowel hole during removal. Remove the two flywheel housing to block dowels using a drift pin where the flywheel ...

Headlamps
Refer to Wiring Diagrams Cell 85 , Headlamps for schematic and connector information. Special Tool(s) 73III Automotive Meter or equivalent 105-R0057 Inspection and Verification 1. Verify the customer concern by operating the headlamps. ...