Ford Mustang (1999-2004) Service Manual: Frame and Mounting
Frame and Body Mounting
Torque Specifications

Frame Assembly
Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.
Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.
Body Misalignment Check
1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.
NOTE: All body alignment measurements are made without trim and from metal to metal.
To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.
- Underbody Misalignment Check
- Front Subframe - 3.8L Engine
- Front Subframe - 4.6L (2V) Engine
- Front Subframe - 4.6L (4V) Engine
- Rear Subframe
Installation
WARNING: To reduce the risk of serious personal injury, read
and follow all warnings,
cautions and notes at the beginning of the removal procedure.
Vehicles receiving a new clockspring
1. NOT ...
Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference
dimensions are not
controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...
Other materials:
Battery (Diagnosis and Testing)
Special Tool(s)
Micro 490 Digital Battery
Analyzer
162-00004
Inspection and Verification
1. Verify the customer concern by operating the system.
2. Visually inspect for obvious signs of mechanical or electrical
damage.
Visual Inspecti ...
Canister Vent Solenoid Closing Procedure
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent scan
tool
CAUTION: The canister vent solenoid must not be energized for more than
nine minutes
at one time. Once the ...
Exceptions To Normal Schedule
Yellow Coolant
Change coolant at 5 years or 160,000 km (100,000 miles) of the vehicle's
life, whichever comes
first.
After the initial change, change coolant every 3 years or 80,000 km
(50,000 miles) thereafter.
Natural Gas and Propane Vehicles
Insp ...
