Ford Mustang (1999-2004) Service Manual: Frame and Mounting
Frame and Body Mounting
Torque Specifications

Frame Assembly
Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.
Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.
Body Misalignment Check
1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.
NOTE: All body alignment measurements are made without trim and from metal to metal.
To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.
- Underbody Misalignment Check
- Front Subframe - 3.8L Engine
- Front Subframe - 4.6L (2V) Engine
- Front Subframe - 4.6L (4V) Engine
- Rear Subframe
Installation
WARNING: To reduce the risk of serious personal injury, read
and follow all warnings,
cautions and notes at the beginning of the removal procedure.
Vehicles receiving a new clockspring
1. NOT ...
Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference
dimensions are not
controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...
Other materials:
Module Configuration
Module Configuration (Diagnosis and Testing)
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224
New Generation STAR (NGS)
Tester
418-F052 or equivalent
diagnostic tool
Principles of Operation
Some modules must be programme ...
Release Cable - Clutch
Removal
CAUTION: Whenever the clutch release lever cable (7K553) is
disconnected for any
reason, such as transmission removal, clutch pedal components or clutch
release lever cable
replacement, it is imperative the correct method for installing the clut ...
Trim Panel - Upper Quarter
Special Tool(s)
Safety Belt Bolt Bit
501-010 (T77L-2100-A)
Removal and Installation
1. Remove the rear seat cushion.
2. Using the special tool, remove the rear safety belt anchor bolt.
3. Remove the screw and the coat hook.
4. Open the ...
