Ford Mustang (1999-2004) Service Manual: Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference dimensions are not controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All underbody dimensions are detailed to the centerline of existing holes in the underbody assembly.
2. Inspect all unibody structural members for cracks, twists or bends. Check all welded connections for cracks. Inspect support brackets for looseness.
Frame and Mounting
Frame and Body Mounting
Torque Specifications
Frame Assembly
Underbody misalignment can affect front and rear wheel alignment, the
operation of the suspension
parts and drivetrain operation. Window ...
Front Subframe - 3.8L Engine
Special Tool(s)
3-Bar Engine Support Kit
303-F072
Lifting Bracket Set, Engine
303-D095 (D94L-6001-A) (014-
00792)
Removal and Installation
All vehicles
1. Remove the st ...
Other materials:
Support Straps
Removal
WARNING: Do not smoke, carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related components. Highly flammable mixtures are
always present
and may be ignited, possibly resulting in personal injury.
WARNING: Fuel suppl ...
Installation
All vehicles
1. Position the engine front cover gasket on the engine front cover.
2. NOTE: If the engine front cover is not secured within four minutes, the
sealant must be removed
and the sealing area cleaned with metal surface cleaner. Allow to dry until ...
Heater Core
Removal
NOTE: If a heater core leak is suspected, the heater core must be
pressure leak tested before it is
removed from the vehicle. For additional information, refer to Section.
1. Remove the evaporator core housing. For additional information, refer to
E ...
